Vestil CART-LP Series Скачать руководство пользователя страница 8

TABLE OF CONTENTS

 

Rev. 2/11/2021 

CART-LP, MANUAL 

TABLE OF CONTENTS

 

Copyright 2021 Vestil Manufacturing Co. 

Page 

8

 of 

14

 

 

MANUAL CARTS (CART-LP-2000-####-FP) 

USING THE CART (FP UNITS) 

  All loads applied to the deck  must be centered and evenly distributed. Loads 

should not overhang the deck, i.e. should be entirely contained within the deck area. 

The capacity of the cart appears on the data label of your unit. See 

LABELING 

DIAGRAMS

, 

label 287 on 

p. 13

. Capacity is the maximum 

net

 weight the cart can 

support. Exceeding the capacity could result in personal injury and/or the cart might 

be permanently damaged. 

  Elevate the cart by pressing and releasing the pump pedal. Pump the pedal as 

many times as necessary to achieve the desired deck elevation. Lower the deck by 

pressing the release lever. Transport loads with the deck lowered. Elevate the deck 

to an ergonomic height when removing loads or working on an item. See Autoshifter 

instruction manual for detailed instructions about the operation of the foot pump.  

     Apply the caster brakes whenever the cart is stopped.  See diagrams  in 

INSPECTIONS AND MAINTENANCE (FP UNITS)

 section on p. 8-9. Push down on 

the brake lever to apply the brake. Lift the release lever to disengage the brake.  

 

 

 

BLEEDING AIR FROM HYDRAULIC SYSTEM (FP UNITS) 

  If the deck lowers extremely slowly or not at all when the release 

lever pressed, air might be caught in the cylinder. Air causes a safety 

feature called a velocity fuse to close. When the velocity fuse is 

closed, the deck  will not lower. To correct this issue, bleed air from 

the system. A bleeder screw is located at the top of the cylinder. The 

bleeder screw includes a hose fitting for a small diameter hose. By 

attaching a hose to the  screw, any oil that escapes during the 

bleeding process can be directed into a container for proper disposal.

 

  To bleed air from the cylinder:

 

1. 

Raise the deck. Deploy the maintenance prop. 

 

2. 

Lower the deck until it is supported by the maintenance prop.

 

3. 

Pump the foot pedal once.

 

4. 

Slowly open the bleeder screw  by turning the hex head counterclockwise. 

Pressure generated by pumping the pedal causes air  and oil to flow out of the 

bleeder screw. Pressure will drop  as air and oil flow from the cylinder. To 

repressurize the system, close the bleeder screw and pump the pedal just 

once. Open the bleeder screw again to  allow more trapped air to escape. 

Repeat this process until air is completely removed from the cylinder (i.e. only 

oil flows from the bleeder screw).

 

5. 

Check all of the hydraulic lines for oil leaks.

 

6. 

Close the bleeder screw and return the unit to service.

 

 

 

RECORD OF SATISFACTORY CONDITION (FP UNITS) 

Before putting the cart into regular service, make a record of its appearance and operation. Pay particular attention 

to pivot points and pivot point hardware. Cycle the deck up and down. Describe the motion of the legs and roller. 

Describe the sound of the foot pump as it operates. Also include a description of the cylinders as they extend and 

retract. Each CYLINDER should extend and retract smoothly and at the same rate as the other. Photograph the cart 

from multiple angles. Include close range photographs of deck rollers, labels, casters, and the maintenance prop. This 

record establishes normal condition. During future inspections, compare observations to the record to determine if a 

component is in normal condition. DO NOT use the cart unless it is in satisfactory condition. 

 

INSPECTIONS AND MAINTENANCE (FP UNITS) 

  Inspections and repairs should only be performed by qualified 

persons. Compare the results of each inspection to the 

RECORD OF 

SATISFACTORY CONDITION  (FP UNITS)

. Do not use the cart 

unless all parts are in satisfactory condition. Replace parts that are 

not in satisfactory condition before returning the cart  to service. 

DON’T GUESS!

 

If you have any questions about the condition of 

your cart, contact th

TECHNICAL SERVICE

 

department.

  The 

phone number is provided on the cover page of this manual. 

Never 

make temporary repairs of damaged or missing parts

. Only use 

manufacturer-approved replacement parts. 

                                                                                             

 

 

Maintenance 

prop 

End of frame 

Frame 

Caster 

brake lever 

Press lever 

down to 

apply brake. 

Lift lever to 

release 

brake. 

 

 

Foot 

pedal 

Release lever 

Caster 

brake 

 

Turn hex head counterclockwise 

    

 

Maintenance 

prop 

Bleeder 

Содержание CART-LP Series

Страница 1: ...Technical Service and Parts Department at 260 665 7586 The department can also be contacted online at https www vestil com page parts request php Electronic copies of Instruction Manuals Additional c...

Страница 2: ...2040 FP NOTE If your model is not included on the CART LP webpage or if you cannot access and or print the specifications document contact the Technical Service Dept Contact information for the depart...

Страница 3: ...art plus a maximum rated load DO NOT perform maintenance on this cart UNLESS it is unloaded and maintenance props are in place If repairs are necessary ONLY install manufacturer approved replacement p...

Страница 4: ...LOCK NUT GRADE 2 ZINC FINISH 3 8 16 1 7 01 513 003 WELDMENT DECK 20 X 40 1 24 33622 SPLIT LOCK WASHER CARBON STEEL MEDIUM ZINC FINISH 3 8 1 8 01 527 002 ROLLER ASSY 2 1 4 X 1 2 W 4 25 33008 FLAT WASH...

Страница 5: ...X 18 GA 1 6 01 510 007 WELDMENT LEG SCISSOR OUTER 1 21 20 117 003 EXTERNAL RETAINING RING 1 DIA SHAFT 1 7 01 513 003 WELDMENT DECK 20 X 40 1 22 31802 SCREW SELF TAPPING SCREW 2 8 01 527 002 ROLLER ASS...

Страница 6: ...NYLON INSERT LOCK NUT GRADE 2 ZINC FINISH 3 8 16 1 7 01 527 002 ROLLER ASSY 2 1 4 X 1 2 W 4 24 33622 SPLIT LOCK WASHER CARBON STEEL MEDIUM ZINC FINISH 3 8 1 8 01 113 001 SPACER SHIM MCH BUSHING 16 25...

Страница 7: ...1 X 18 GA 1 6 01 510 004 WELDMENT LEG SCISSOR OUTER 1 21 20 117 003 EXTERNAL RETAINING RING 1 DIA SHAFT 1 7 01 527 002 ROLLER ASSY 2 1 4 X 1 2 W 4 22 31802 SCREW SELF TAPPING SCREW 2 8 01 113 001 SPA...

Страница 8: ...the hex head counterclockwise Pressure generated by pumping the pedal causes air and oil to flow out of the bleeder screw Pressure will drop as air and oil flow from the cylinder To repressurize the...

Страница 9: ...ns becomes gritty or appears milky Milky appearance indicates the presence of water Replace the oil with AW 32 hydraulic fluid or its equivalent POWERED UNITS CART LP 2000 DC USING THE CART DC UNITS A...

Страница 10: ...Compare inspection results to this RECORD to determine if all components of the cart are in satisfactory condition DO NOT use the cart unless it is in satisfactory condition INSPECTIONS AND MAINTENANC...

Страница 11: ...AL SERVICE Replace all labels that are damaged missing or not easily readable e g faded Order replacement labels by contacting the technical service and parts department online at http www vestilmfg c...

Страница 12: ...cycle the pump If no oil output check pump motor coupling Contact factory to order replacement pump if necessary j Recharge battery 2 Forks rise too slowly k Debris stuck in lowering solenoid valve c...

Страница 13: ...fittings jj Cylinder packing worn or damaged gg See solution k hh Remove and clean check valve ii Repair as appropriate jj Replace packing 8 Deck rises but does not lower kk Lowering solenoid wired i...

Страница 14: ...umps electronic controllers switches and cylinders It also covers defects in original parts that wear under normal usage conditions wearing parts such as bearings hoses wheels seals brushes and batter...

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