Vestil CART-1000-2040-DC Скачать руководство пользователя страница 12

 

Rev. 4/18/2018 

CART-DC, MANUAL 

Copyright 2018 Vestil Manufacturing Co. 

 

Page 

12

 of 

15

 

 

Using the cart: 

  All loads applied to the tabletop must be centered and evenly distributed. Loads 
should not overhang the deck, i.e. should be entirely contained within the deck area. 
The capacity of the cart appears on the data label of your unit (see label 287 on p. 13). 
Capacity is the maximum 

net

 weight the cart can support. Exceeding the capacity 

could result in personal injury and/or the cart might be permanently damaged. 
  Elevate the tabletop by pressing the UP button on the hand control. Lower it by 
pressing the DOWN button. (See MPU-DC instruction manual for detailed instructions 
about the operation of the hand control and modular power unit).Transport loads with 
the tabletop lowered. Elevate the tabletop to an ergonomic height when removing 
loads or working on an item.  
  Apply the caster brakes whenever the cart is stopped (see diagram in “Inspections and Maintenance” section). 
Push down on the brake lever to apply the brake. Lift the lever to release the brake. 

 

Bleeding Air from Hydraulic System: 

If the tabletop lowers extremely slowly or not at all when the DOWN button is pressed, air might be caught in 

the cylinder. Air causes a safety feature called a velocity fuse to close. When the velocity fuse is closed, the 
tabletop will not lower. To correct this issue, bleed air from the system. A bleeder screw is located at the top of the 
cylinder (see appropriate “Exploded view” on pages 4-11). The bleeder screw includes a hose fitting for a small 
diameter hose. By attaching a hose to the screw, any oil that escapes during the bleeding process can be 
directed into a container for proper disposal.  

  Unload the tabletop. 

  Rotate the maintenance prop into position (see diagram in “Inspections and Maintenance” section). 

  Press the DOWN button until the tabletop is entirely supported by the maintenance prop. 

  Locate the bleeder valve located at the top of the cylinder (it looks like a grease zerk; see the appropriate 

“Exploded View” on pages 4-11). Hold a rag over the valve. Open it about a half turn with a wrench (turn the 
hex until air begins to escape).  Oil and air will sputter from the valve. 

  Jog the motor a few times by briefly pressing and then releasing the UP button. If air continues to escape from 

the bleeder valve, jog the motor several more times.  Wait at least a few seconds (5-10) between jogs. 

  Close the valve once air no longer is heard or seen bubbling out of it. Just a clear stream of oil should be seen 

flowing from the valve. 

  Remove the cover from the modular power unit. Check the oil level in the reservoir. If the surface of the oil is 

lower than 1 to 1½ in. below the fill port, then add oil. Use anti-wear hydraulic fluid with a viscosity grade of 150 
SUS at 100°F (ISO 32 @ 40°C) like AW-32 or Dexron transmission fluid. 

 

Inspections and Maintenance: 

Before putting the cart into regular service, make a written record of its appearance and operation. Pay 

particular attention to pivot points and pivot point hardware. Cycle the tabletop up and down. Describe the motion 
of the legs and roller. Describe the sound of the power unit as it operates. Also include a description of the 
cylinders and pistons as they extend and retract. Each piston should extend and retract smoothly and at the same 
rate as the other. This record establishes normal condition. During future inspections, compare observations to 
the record to determine if a component is in normal condition. DO NOT use the cart unless it is in normal 
condition. 

Immobilize the tabletop with the maintenance prop 

before inspecting or performing maintenance on the cart. 

1.  Unload the cart. 
2.  Raise the tabletop to its maximum height.  
3.  Rotate the maintenance prop into contact with the 

frame (see dotted arrow).  

4. Lower the tabletop until the maintenance prop 

presses against the end of the frame. 

(A) Before each use, check the cart for any of the following 
conditions. Correct all problems before using the cart 

 Oil leaks; 

  Pinched or chafed hoses; 

  Deformation of legs, frame, or tabletop;  

  Unusual noise or binding.  

(B)  Monthly inspections:  

  Check the oil level.  Oil should be 1in. to 1

1

/

2

in. below the top of the reservoir/tank (see MPU-DC instruction 

manual) with the tabletop fully lowered. Check for oil leaks. Resolve the issue as described in 
“Troubleshooting” on p. 13-14. Add oil, if necessary. 

                                                                         

 

Maintenance 
prop 

End of frame 

Frame 

HAND CONTROL 

 

       

 

UP 

DOWN 

Caster brake lever 
Press lever down to 
apply brake. Lift lever 
to release brake. 

Coil 
Cord 

Содержание CART-1000-2040-DC

Страница 1: ...bill of lading If the product is undamaged discard the packaging NOTE Responsibility for complying with laws regulations codes and non voluntary standards enforced in the location where the product is used lies exclusively with the end user Vestil Manufacturing Corp 2999 North Wayne Street P O Box 507 Angola IN 46703 Telephone 260 665 7586 or Toll Free 800 348 0868 Fax 260 665 1339 Web www vestilm...

Страница 2: ...DC 403 8 42 14 539 16 203 8 243 4 750 lb 340 9 kg 327 lb 148 6kg CARTD 1000 2033 DC 333 8 4011 16 14 469 16 203 8 243 4 1 000 lb 454 5 kg 315 lb 143 4 kg CART 1000 2040 DC 40 39 15 539 16 203 8 253 16 1 000 lb 454 5 kg 328 lb 149 3 kg CART 2000 2040 DC 40 39 15 539 16 203 8 227 8 2 000 lb 909 1 kg 341 lb 155 3 kg CART 2000 3240 DC 403 8 39 15 521 2 323 8 321 2 2 000lb 909 1 kg 410 lb 186 5 kg CART...

Страница 3: ... maintenance props DO NOT use the cart in corrosive environments ONLY use the cart on compacted improved surfaces capable of supporting the combined weight of the cart plus a maximum rated load DO NOT perform maintenance on this cart UNLESS it is unloaded and maintenance props are in place If repairs are necessary ONLY install manufacturer approved replacement parts Center and evenly distribute lo...

Страница 4: ...Rev 4 18 2018 CART DC MANUAL Copyright 2018 Vestil Manufacturing Co Page 4 of 15 Detail view of top of cylinder 26 Bleeder screw ...

Страница 5: ...Rev 4 18 2018 CART DC MANUAL Copyright 2018 Vestil Manufacturing Co Page 5 of 15 Detail view of top of cylinder 21 Bleeder screw ...

Страница 6: ...Rev 4 18 2018 CART DC MANUAL Copyright 2018 Vestil Manufacturing Co Page 6 of 15 Detail view of top of cylinder 22 Bleeder screw ...

Страница 7: ...Rev 4 18 2018 CART DC MANUAL Copyright 2018 Vestil Manufacturing Co Page 7 of 15 Detail view of top of cylinder 25 Bleeder screw ...

Страница 8: ...Rev 4 18 2018 CART DC MANUAL Copyright 2018 Vestil Manufacturing Co Page 8 of 15 Detail view of top of cylinder 2 Bleeder screw ...

Страница 9: ...Rev 4 18 2018 CART DC MANUAL Copyright 2018 Vestil Manufacturing Co Page 9 of 15 Detail view of top of cylinder 19 Bleeder screw ...

Страница 10: ...Rev 4 18 2018 CART DC MANUAL Copyright 2018 Vestil Manufacturing Co Page 10 of 15 Detail view of top of cylinder 20 Bleeder screw ...

Страница 11: ...6 WELDMENT LEG SCISSOR INNER 1 14 20 117 003 EXTERNAL RETAINING RING 1 SHAFT 1 3 01 513 003 WELDMENT DECK 20 x 40 1 15 33444 MACHINE BUSHING 1 X 18GA 1 4 01 510 095 WELDMENT LEG SCISSOR OUTSIDE 1 16 24 037 001 MAINTENANCE PROP 1 5 01 527 002 ROLLER ASSY 21 4 x 1 2 4 17 33456 MACHINERY BUSHING PLAIN FINISH 11 8 X 10GA 2 6 01 112 010 PIN CYLINDER PIVOT 2 18 36209 1 2 13 HEX JAM NUT PLAIN 2 7 01 112 ...

Страница 12: ...l and air will sputter from the valve Jog the motor a few times by briefly pressing and then releasing the UP button If air continues to escape from the bleeder valve jog the motor several more times Wait at least a few seconds 5 10 between jogs Close the valve once air no longer is heard or seen bubbling out of it Just a clear stream of oil should be seen flowing from the valve Remove the cover f...

Страница 13: ... issues not listed below Issue Explanation Solution 1 Tabletop does not rise when UP button pressed but pump is running a Voltage at motor terminals too low to run pump b Hydraulic hose leaking c Fluid level in hydraulic reservoir too low d Load exceeds capacity max rated load limit relief valve opening e Clogged suction filter f Suction line leaking or loose fittings g Clogged filler breather cap...

Страница 14: ...id starvation x Air trapped in cylinder s w See solutions d f g I x See Removing air from hydraulic system 5 Tabletop lowers too slowly when loaded y Filter of lowering solenoid valve clogged z Pinched hydraulic hose aa Debris in flow control valve bb Binding cylinders cc Debris in velocity fuse y Remove lowering solenoid Clean filter z Repair hose aa Remove and clean flow control valve bb Contact...

Страница 15: ...ontrollers switches and cylinders It also covers defects in original parts that wear under normal usage conditions wearing parts such as bearings hoses wheels seals brushes and batteries How long is the warranty period The warranty period for original dynamic components is 1 year For wearing parts the warranty period is 90 days Both warranty periods begin on the date Vestil ships the product to th...

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