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Vestas V100-2.75MW, Руководство по эксплуатации и техническому обслуживанию


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Item no.: 960314.R5 

  

Date 2006-09-11 

Issued by: Technology 

  

Class: II 

Type: MAN 

 

Page 28 of 32 

 

Safety Regulations for Operators and Technicians 

V90 – 3.0MW/V100 – 2.75MW 

  

 

 
 

Vestas Wind Systems A/S · Alsvej 21 · 8900 Randers · Denmark · www.vestas.com 

 

•

  The bridge and trolley for corrosion, wear, defect bolts and connections before using the 

crane. 

•

  Winch for oil/grease leaks and corrosion. 

 
The crane must not be used before defects are repaired. 
 
 

Service crane work range.

Crane movements.

Restricted area.

 

 

 

 
 

Lock screws for 
longitudinally 
direction. 

Lock screws 
for sideways 
directions. 

Содержание V100-2.75MW

Страница 1: ...may dictate more extensive setbacks in no event shall such decision decrease the number of turbines below 13 or decrease the aggregate wind efficiency of the project as presented by by the applicant a...

Страница 2: ...and accidents rarely happen is not an acceptable way of thinking Most of us drive airbag equipped cars The reason we have airbags is because they are proven to reduce injury and they are there if we...

Страница 3: ...630464 5 APPENDIX O OPERATION AND MAINTENANCE PLAN...

Страница 4: ...Vestas Wind Systems A S Alsvej 21 8900 Randers Denmark www vestas com Class II Item no 964106 R00 2007 06 29 Mechanical Operating and Maintenance Manual V90 3 0 MW VCRS 60 Hz Onshore Offshore Mk 7...

Страница 5: ...ce Manual History of this Document Vestas Wind Systems A S Alsvej 21 8900 Randers Denmark www vestas com History of this Document Rev no Date Description of changes 00 2007 06 29 First edition Table o...

Страница 6: ...73 User Guide Do not hesitate to contact your plant manager or Vestas Service Department if you need more detailed explanations Vestas Wind Systems A S Alsvej 21 DK 8900 Randers Telephone 45 9730 0000...

Страница 7: ...stem 9 950270 Composite Coupling 10 963244 Gear Oil Lubrication System 11 958534 Generator and Transformer 12 958612 Yaw Gear 13 960304 Yaw Bearing System 14 958614 Hydraulic System 15 958636 Wind Sen...

Страница 8: ...Date Description of change 0 2005 06 23 First edition 1 2005 09 19 947554 replaced by 959055 Chap 9 However the capacitors in the converter and AGO2 section might be energized inserted Chapter 10 Con...

Страница 9: ...p F60 8 5 2 Lift Optional 8 5 3 Internal Crane 8 6 Practical Advice at Inspection 8 7 Influence by Lubricants 8 8 High Voltage Installations 8 9 Grid Drop Out 9 10 Converter and AGO2 Sections 9 11 Tur...

Страница 10: ...ed in situations where measurement and work is done in junction boxes that can be connected to power Consequently the following safety regulations must be observed 2 Stay and Traffic by the Turbine Do...

Страница 11: ...ons of emergency stop buttons and trip F60 in nacelle at Ground controller at the bottom of the turbine Gearbox pos 1 Yaw ring pos 2 Nose cone pos 3 only local stopping function Nacelle controller pos...

Страница 12: ...0 Randers Denmark www vestas com Remember The hydraulic system is still under pressure Due to the accumulators up to 6 litres of hot oil will pour out if the hydraulic system is intervened Please note...

Страница 13: ...ge 6 of 32 Safety Regulations for Operators and Technicians V90 3 0MW V100 2 75MW Vestas Wind Systems A S Alsvej 21 8900 Randers Denmark www vestas com Picture 3 Gearbox emergency stop button pos 1 Fi...

Страница 14: ...Type MAN Page 7 of 32 Safety Regulations for Operators and Technicians V90 3 0MW V100 2 75MW Vestas Wind Systems A S Alsvej 21 8900 Randers Denmark www vestas com Picture 5 Emergency stop button in h...

Страница 15: ...ely for oil spills and loose bolts Dirt must be wiped off otherwise it can be difficult to determine whether there is a significant leak Loose bolts in the structure mean danger They must be tightened...

Страница 16: ...ion from the grid Switch Q7 and Q8 must be turned off Before opening the cabinet check the DC link voltage in picture 17 Before working on the converter AGO2 check the DC link voltage with a Fluke mul...

Страница 17: ...rap MUST be mounted Do not mount the fall protection hook on the aluminium ladder rungs or on the fittings for the ladder as they might brake in case of falling Instead the swivel eye plate yellow mus...

Страница 18: ...the nacelle while the turbine is in operation unless if checking for gear and generator noise Any oil or grease spills must be cleaned up because of the risk of slipping Make sure that the covering a...

Страница 19: ...t 2 H belt delivered by Vestas 3 Lanyards one line with a fall damper device one line with a shortening device delivered by Vestas 4 Fall protection device delivered by Vestas 5 Rubber soled footwear...

Страница 20: ...e tower should be cut off by fire or other unforeseen events a rescue and descent device is located in the nacelle behind the main controller section in an aluminium box Please see user manual for res...

Страница 21: ...tions for Operators and Technicians V90 3 0MW V100 2 75MW Vestas Wind Systems A S Alsvej 21 8900 Randers Denmark www vestas com 14 2 Access to Roof Place the ladder on machine foundation at the rear o...

Страница 22: ...MW V100 2 75MW Vestas Wind Systems A S Alsvej 21 8900 Randers Denmark www vestas com 15 Hooking Points and Safety Chains A number of hooking points is installed at different locations in the nacelle A...

Страница 23: ...Page 16 of 32 Safety Regulations for Operators and Technicians V90 3 0MW V100 2 75MW Vestas Wind Systems A S Alsvej 21 8900 Randers Denmark www vestas com Picture 10 Safety chains must be mounted when...

Страница 24: ...a CO2 extinguisher in a closed room can result in lack of oxygen 17 Directions for Use of Rotor Lock To avoid accidents and near accidents which can be prevented via mechanical locking of the rotor th...

Страница 25: ...s involves a disassembly of mechanical parts b yaw brakes cannot be activated 6 Work on electricity in the nacelle if this involves a that the turbine controller is switched off and work at rotating p...

Страница 26: ...blade may be pitched at a time The rotor locking system is located at the upper right hand side of the main gear see Picture 12 Rotor locking system 1 Set the turbine to PAUSE mode and select test pic...

Страница 27: ...32 Safety Regulations for Operators and Technicians V90 3 0MW V100 2 75MW Vestas Wind Systems A S Alsvej 21 8900 Randers Denmark www vestas com Picture 12 Rotor locking system Picture 13 Alignment ma...

Страница 28: ...earbox replacements Transport of nacelle Turbine standstill for long period of time 48 hours The manual rotor lock must be used as an alternative to the hydraulic rotor lock The following components m...

Страница 29: ...he hub flange and into the locking holes of the main foundation 3 Place 16 x M42 bolts 782139 5 on each side and 6 in the top 4 Insert 16 shims 782142 so the bolt is placed in the slot and the shims U...

Страница 30: ...I Type MAN Page 23 of 32 Safety Regulations for Operators and Technicians V90 3 0MW V100 2 75MW Vestas Wind Systems A S Alsvej 21 8900 Randers Denmark www vestas com Do not at any time remove the cent...

Страница 31: ...ders Denmark www vestas com 18 2 2 Dismantling the manual rotor lock after service work 1 Loosen all the M16 special bolts 2 Loosen and remove all M42 special nuts 3 Remove all the M42 special pin bol...

Страница 32: ...peed 15 m sec 10 min Do not operate the crane without correct authorization After 50 lifts with 12000 kg load the crane must be recertified Inspect all welding on both trolleys for cracks Repair or re...

Страница 33: ...ulations for Operators and Technicians V90 3 0MW V100 2 75MW Vestas Wind Systems A S Alsvej 21 8900 Randers Denmark www vestas com Figure 8 Service Hatch Release the chain from the chain box Figure 9...

Страница 34: ...position General crane functions The internal nacelle overhead traverse trolley support 4 lifting functions each with specific manual Normal service operation Max Work load is 800 kg Prior to lowering...

Страница 35: ...s A S Alsvej 21 8900 Randers Denmark www vestas com The bridge and trolley for corrosion wear defect bolts and connections before using the crane Winch for oil grease leaks and corrosion The crane mus...

Страница 36: ...V100 2 75MW Vestas Wind Systems A S Alsvej 21 8900 Randers Denmark www vestas com Lifting transformer Max work load is 12000 kg This operation is only to be done by authorized personnel Transformer lo...

Страница 37: ...30 of 32 Safety Regulations for Operators and Technicians V90 3 0MW V100 2 75MW Vestas Wind Systems A S Alsvej 21 8900 Randers Denmark www vestas com Generator lowering Internal crane for lifting com...

Страница 38: ...6 09 11 Issued by Technology Class II Type MAN Page 31 of 32 Safety Regulations for Operators and Technicians V90 3 0MW V100 2 75MW Vestas Wind Systems A S Alsvej 21 8900 Randers Denmark www vestas co...

Страница 39: ...gulations for Operators and Technicians V90 3 0MW V100 2 75MW Vestas Wind Systems A S Alsvej 21 8900 Randers Denmark www vestas com Internal crane for lifting gear stages Max work load is 12000 kg Thi...

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