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Verus Engineering ZC6, Инструкция по установке

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ZN6 / ZC6 Street Front Splitter and Race Upgrade 

Install Manual 

 

 

 

Author: Eric Hazen 

Release Date: 2017/02/19 

Approvals:

 E. Hazen, P. Lucas

 

 
 

Document Revisions

  

 

Rev 

Date 

Author 

Description 

01 

2017/02/06 

E.Hazen 

Initial release of updated install manual format 

02 

2017/03/05 

E.Hazen 

Updated Race Upgrade Install Steps 

03 

2017/08/08 

P. Lucas 

Company name change from Velox to Verus 

 

 

 

 

Confidential: Property of Verus Engineering. Not for Distribution outside intended recipient list. 

 

Verus Engineering 
[email protected]

 

Содержание ZC6

Страница 1: ...Date Author Description 01 2017 02 06 E Hazen Initial release of updated install manual format 02 2017 03 05 E Hazen Updated Race Upgrade Install Steps 03 2017 08 08 P Lucas Company name change from Velox to Verus Confidential Property of Verus Engineering Not for Distribution outside intended recipient list Verus Engineering sales verus engineering com ...

Страница 2: ...ion outside intended recipient list Verus Engineering sales verus engineering com ZC6 ZN6 Street Front Splitter and Race Upgrade Install Manual CONTENTS 1 Introduction 3 1 1 Overview 3 1 2 Difficult 3 1 3 Time Required 3 1 4 Tools Needed 3 1 5 Street Splitter Components 3 4 1 6 Race Upgrade Components 3 4 2 Front Splitter Install 4 9 3 Race Upgrade Install 9 19 ...

Страница 3: ...ch 1 4 1 5 5mm Allen Wrench 1 4 1 6 9 16 wrench 1 4 2 Race Install 1 4 2 1 Center Punch 1 4 2 2 1 8 or starter drill bit 1 4 2 3 1 4 drill bit 1 4 2 4 Drill 1 4 2 5 Spray paint touch up paint 1 4 2 6 Flat Head 1 4 2 7 Small Philips 1 5 Splitter Components 1 5 1 Front Splitter 1 5 2 Hardware Bag 1 5 2 1 2 M6 x 1 0 Button Head Cap Screw BHCS x 16mm Long 1 5 2 2 12 M6 x 1 0 BHCS x 30mm Long 1 5 2 3 2...

Страница 4: ...4 12 M6 x 1 0 Serrated Flanged Nut 1 6 9 5 4 M6 x 12mm Diameter Washer 1 6 9 6 6 M6 x 1 0 BHCS 25mm Long 1 6 9 7 8 M6 x 1 0 BHCS 16mm Long 1 6 9 8 2 M6 x 38mm Diameter Washer 2 Front Splitter Install 2 1 Velox is not responsible for damage to you or your vehicle by following this manual and or installing Verus Engineering products 2 2 We begin by jacking the car up You ll want to choke the rear wh...

Страница 5: ...s engineering com ZC6 ZN6 Street Front Splitter and Race Upgrade Install Manual 2 5 We now install the rivet nuts into the car s underbody View the below photo to ensure the correct holes are used No holes should need to be drilled The photo below is only the passenger side of the car but the driver s side is a mirror image 2 6 To properly install the rivet nut you ll want to thread the rivet nut ...

Страница 6: ...cess to the top side of the material you are riveting onto Note the backing washer is not necessary but will decrease the chance that the rivet gets pulled through the bumper 2 8 Using the 9 16 wrench and the 5mm allen wrench hold the nut steady and tighten the allen bolt You ll have some initial resistance than the rivet nut will begin to pull tighter on the material Use oil on the threads to ens...

Страница 7: ...nstall Manual 2 10 Below are pictures of a properly installed rivet nut We did not use the backing washers here though feel free to if you would like they are supplied with each kit 2 11 If you own a BRZ you ll need to remove the bumper to install the support rod kit Skip to step 3 If you own an FRS you can remove the grille without a large issue and can continue on with the steps below 2 12 Insta...

Страница 8: ...ient list Verus Engineering sales verus engineering com ZC6 ZN6 Street Front Splitter and Race Upgrade Install Manual 2 13 Install the splitter with the M6x1 0 x 30mm BHCS with large washers on each of the rivet nuts 2 14 Utilize the aluminum spacer and the 30mm long BHCS on the two most rearward holes 2 15 Finally install the 2 radiator support bolts with spacers and nut as shown below ...

Страница 9: ...olts loose until they are all in and then tighten from the inside out We also suggest you have the splitter held up by 4 or more bolts before letting the splitter free hang 3 Front Splitter Race Upgrade Installation 3 1 We assume you are beginning the install at step 2 10 with all the rivet nuts installed but the splitter still off the car 3 2 At this time we can install the splitter vanes which a...

Страница 10: ...d holes to decrease the chance of the drill bit wandering while drilling Using a drill and 1 4 drill bit drill the 16 holes as straight through as possible Place the splitter on something soft to reduce scratching the surface I used a towel on the leading lip and then propped it up on the wood as shown below 3 4 Find the bags with the M6x1 0 x 35mm long FHCS and the M6 Nyloc Flanged Nuts Use a 4mm...

Страница 11: ...lastic tray between the front bumper and the radiator support This will allow you to reach your hands up to tighten the nuts and bolts for the crash beam supports Remove the plastic push pins with a screwdriver located in purple blue Also remove the 3 10mm bolts with a ratchet and socket located in red 3 6 We have to remove the bumper for this part of the install if you own a BRZ If you own an FR ...

Страница 12: ...ls remove 4 plastic screw pins Three are located down low see below photo the last one is up by the turn signal on the inside of the fender Ignore that the splitter is installed in this photo it was taken after the installation 3 9 The turn signal has to be removed to expose the final plastic push pin and then the front bumper will come off There is a metal tab that needs to be push towards the fr...

Страница 13: ...around the front bumper to remove it completely 3 11 Up next is drilling the front crash beam You will notice that there are raised portions of the crash beam and then portions with spot welds on it You will want to drill the raised portions as drilling through a spot weld can get bad quickly The splitter supports were designed around an 18 50 spread which leaves 6 raised sections between the brac...

Страница 14: ...anual 3 12 It is recommended to use a starter drill bit next top left of picture as these can greatly help cutting through sheet metal and ensuring that the drill is going through the material straight 3 13 Using the 1 4 drill bit drill through both parts of the sheet metal Vacuum out all of the metal shavings you can It is recommended to spray the holes with spray paint at the very least and unde...

Страница 15: ...is put back on Once you ensure the holes were drilled properly remove the brackets and reinstall the bumper in reverse order 3 15 Once the bumper is back on start by installing the crash beam mounts first Like before use the M6 x 1 0 x 16mm bolts a washer on the bolt side and the nut on the back side of the crash beam It will likely be necessary to move the horn this can easily be done by loosenin...

Страница 16: ...st Verus Engineering sales verus engineering com ZC6 ZN6 Street Front Splitter and Race Upgrade Install Manual 3 16 Using the 4mm allen wrench and the 10mm wrench tighten the rod end into the clevis a washer is used between the bolt and the clevis Use the 25mm long bolt and the M6 flanged nut on the other side 3 17 With the splitter fully installed we can make the holes for the clevis to bolt to ...

Страница 17: ...enter punch this mark then drill straight through this mark with a 1 4 drill bit This is how we will mount the bottom of the support rod to the splitter 3 20 Using the 25mm long M6 BHCS and the large fender washer from the bottom side bolt through the support bracket splitter and capture the clevis to the top side of the splitter 3 21 Ensure that the splitter is near horizontal by using a level Th...

Страница 18: ... tightened Ensure all bolts and nuts are tightened on the underside of the splitter and the support rods are fully tightened as well 3 23 On the support rods themselves hold the support rod steady and then tighten the nut on each end to keep the support rod from turning 3 24 We have now concluded the install of both systems admire your hard work The splitter can see over 200 lbs of downforce at th...

Страница 19: ...ial Property of Verus Engineering Not for Distribution outside intended recipient list Verus Engineering sales verus engineering com ZC6 ZN6 Street Front Splitter and Race Upgrade Install Manual 3 25 Please contact Verus Engineering with any questions comments concerns and feedback via sales verus engineering com ...

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