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Vertiv™ NetSure™ +24 VDC to -48 VDC Converter System Installation and User Manual

Proprietary and Confidential © 2022 Vertiv Group Corp.

7

2.5

Installing Optional Lug Adapter Busbar Kits

Procedure

Refer to Figure 2.4 to install the optional lug adapter busbar kits.

Figure 2.4: Installing Optional Lug Adapter Busbar Kits

P/N 545405

P/N 545404

P/N 545571

1. Open the shelf’s front door.

2. Install the lug adapter busbar kits as shown.

Apply anti-oxidizing compound to busbar

mating surfaces before installing.

3. Torque connections to 58 in-lbs using the

supplied 1/4” hardware.

4. Close the front door after wiring is complete.

Top Cover Removed in

Illustration for Clarity Only

584622100 / 584622200 shown.

584622300 / 584622400 similar.

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Содержание 584622100

Страница 1: ...VDC to 48 VDC Converter System Installation and User Manual Specification Number 584622100 19 Main Shelf 584622200 19 Expansion Shelf 584622300 23 Main Shelf 584622400 23 Expansion Shelf Model Number...

Страница 2: ...n performing procedures not specifically described in this document The products covered by this instruction manual are manufactured and or sold by Vertiv This document is the property of Vertiv and c...

Страница 3: ...ch Options 12 3 1 Jumper and Switch Settings on the System Interface Circuit Card 12 4 Making Electrical Connections 14 4 1 Admonishments 14 4 2 Wiring Considerations 14 4 3 Shelf s Grounding Frame Gr...

Страница 4: ...etary and Confidential 2022 Vertiv Group Corp iv 8 4 System Troubleshooting Information 28 8 5 Replacement Information 29 8 6 Replacement Procedures 29 8 6 1 Replacing a Converter Module 29 8 6 2 Repl...

Страница 5: ...or or moderate injury if not avoided ANSI OSHA This admonition is not used for situations that pose a risk only to equipment data or service even if such use appears to be permitted in some of the app...

Страница 6: ...e safety admonishments used in this document are listed under Admonishments Used in this Document on page v Safety and Regulatory Statements Refer to Section 4154 provided with your customer documenta...

Страница 7: ...lock option is also available NOTE Refer to SAG584622100 System Application Guide for additional system information NOTE Refer to UM1C24481500 Converter Module User Instructions for converter module i...

Страница 8: ...E Some of these procedures may have been factory performed Installing the System Optional Wiring Access Panel Installed on Top of Shelf s if desired Main Shelf Secured to Relay Rack Expansion Shelf s...

Страница 9: ...located in a Controlled Environment with access to Craftspersons only This product is intended for installation in Network Telecommunication Facilities CO vault hut or other environmentally controlled...

Страница 10: ...Wiring Access Cover on Top of Shelf s If Desired The optional wiring access cover is a 1U high panel that is installed on top of the shelf s to allow greater access to load distribution return connec...

Страница 11: ...tiple drillings NOTE Refer to the General Requirements section at the beginning of this section Securing the Main Shelf to a Relay Rack Procedure 1 584622100 and 584622200 Reverse the mounting angles...

Страница 12: ...shelf provided loose with the expansion shelf remove the tabs shown in Figure 2 3 so wiring can pass between the shelves Apply the provided material along the exposed edges of the cutouts to provide...

Страница 13: ...Figure 2 4 Installing Optional Lug Adapter Busbar Kits P N 545405 P N 545404 P N 545571 1 Open the shelf s front door 2 Install the lug adapter busbar kits as shown Apply anti oxidizing compound to bu...

Страница 14: ...been factory installed for you If so verify their positions and sizes Procedure 1 Open the shelf s front door 2 Circuit Breakers and Fuses Ensure that a circuit breaker is in the OFF position Orient t...

Страница 15: ...sponding sockets on distribution row Longer Side to the Bottom Shorter Side to the Top Longer Side to the Bottom Shorter Side to the Top Fuse Carrier Fuseholder Body TPS TLS Fuse Alarm Fuse Replacemen...

Страница 16: ...otal current is 21A Maximum GMT fuse size is 10A Refer to Figure 2 6 while performing this procedure Procedure 1 Open the shelf s front door 2 Follow the steps in Figure 2 6 3 Install an appropriately...

Страница 17: ...move two lug terminal busbars for positions to be occupied by GMT Fuse Block 2 Press in tabs to release lug terminal busbars for positions to be occupied by GMT Fuse Block 1 Plug in GMT Fuse Block and...

Страница 18: ...own in Table 3 1 Table 3 1 Converter System Output Voltage Selection When P N 10017022 System Interface Circuit Card Installed S1 52V 54V 56V 58V Switch 1 OFF OFF ON ON Switch 2 OFF ON OFF ON When P N...

Страница 19: ...is the CAN termination jumper a When in stand alone mode the jumper P2 must be in place to ensure reliable communications b When an ACU is on the CAN bus jumper P2 should be removed Figure 3 1 System...

Страница 20: ...22100 Refer to drawing 031110100 for lug crimping information Refer to drawings 031110200 and 031110300 for additional lug information Refer to Table 4 1 for supplemental lug crimping information when...

Страница 21: ...r at the rear of the shelf to the facility ground bar NOTE This system is suitable for installation as part of the Common Bonding Network CBN 1 4 20 x 0 5 studs on 5 8 center are provided for installa...

Страница 22: ...the Input Voltage OK indicator illuminates when input voltage reaches 22 5Vdc 0 5Vdc Fuse Circuit Breaker Alarm Alarms if any distribution fuse or circuit breaker opens An open loop circuit is provide...

Страница 23: ...n be connected to terminals 7 VO and 8 VO of TB2 These terminals are internally paralleled with the test points provided on the front door of the main shelf Emergency Shutdown Estop The converter modu...

Страница 24: ...amage may occur Procedure 1 For load connections to the distribution bus row refer to Figure 4 3 Figure 4 3 Load Connections to Distribution Bus Row Load Distribution Connections 1 4 20 x 0 625 studs...

Страница 25: ...ullet Nose 6 Position GMT Fuse Block ALERT Observe correct polarity when making connections Otherwise equipment damage may occur Procedure 1 For load connections to an optional GMT fuse block refer to...

Страница 26: ...lugs P N 144511 and labels are provided loose with the Expansion Shelf to assemble a Return and a 48V paralleling cable 1 Cut the cables to the proper length 2 Lug the cables use standard brown die f...

Страница 27: ...nnector in bottom most expansion shelf If there are expansion shelves unplug the external FA CBA lead from this connector Move the termination plug from connector in main shelf to same connector in bo...

Страница 28: ...single input Refer to Figure 4 7 ALERT Observe correct polarity when making connections Otherwise equipment damage may occur NOTE The DC return connection to this system can remain isolated from syst...

Страница 29: ...DC Input Leads Enter Here Return Converter 1 top Converter 2 Converter 3 Converter 4 bottom Rear panels removed in illustration Rear Dual Converter Module Feed with Adapter Busbars P Ns 552506 Feed T...

Страница 30: ...it in completely 2 Loosen the captive screw on the module handle Pull the handle to pivot it out of the module front panel this will also retract the latch mechanism located at the right side of the m...

Страница 31: ...the system Converter modules automatically start 2 Open each shelf s front door 3 Place each distribution circuit breaker if furnished to the ON position 4 Close each shelf s front door 5 2 3 Checking...

Страница 32: ...rs and Test Points Refer to the Converter Module User Instructions UM1C24481500 for descriptions of the local indicators located on the converter modules Refer to this section for descriptions of the...

Страница 33: ...t Current Provided for measuring system output current Scale is User selectable for 400A 50mV or 1A 1mV Current measurement is User selectable to be referenced to plus battery minus battery or no refe...

Страница 34: ...pport contact information 8 2 Admonishments Observe the admonishments located at the beginning of this document 8 3 Converter Modules Refer to UM1C24481500 Converter Module User Instructions for conve...

Страница 35: ...tion Device General Replace distribution devices with the same type and rating or equivalent Refer to SAG584622100 System Application Guide for part numbers Distribution Fuse Alarm Fuse Replacement If...

Страница 36: ...pen the shelf s front door 2 Circuit Breaker Operate a defective circuit breaker to the OFF position 3 Fuseholder Remove the fuse carrier from the mounted fuseholder body by pulling it straight out 4...

Страница 37: ...ify the appropriate personnel to disregard any future alarms associated with this system while the procedure is being performed 3 Open the main shelf s front door ALERT Damage to the circuit card may...

Страница 38: ...rter System Installation and User Manual Proprietary and Confidential 2022 Vertiv Group Corp 32 Figure 8 2 Replacing the System Interface Circuit Card Inside View of Main Shelf s Front Door System Int...

Страница 39: ...m Installation and User Manual Proprietary and Confidential 2022 Vertiv Group Corp Connect with Vertiv on Social Media https www facebook com vertivI https www instagram com vertiv https www linkedin...

Страница 40: ...or registered trademarks of their respective owners While every precaution has been taken to ensure accuracy and completeness here Vertiv Group Corp assumes no responsibility and disclaims all liabil...

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