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Vermont Castings EWF36A

20005167

When to Suspect a Combustor Problem

The best way to evaluate the performance of your 
EWF36A’s combustor is to observe the amount of smoke 
leaving the chimney - both when the combustor has 
“lighted-off” and when it has not. Follow these steps:

• 

With a fire going and the combustor properly activat-
ed, with the damper closed to route smoke through 
it as described in the Operation Section, go outside 
and observe the smoke leaving the chimney.

• 

Then, open the stove damper and once again check 
the smoke leaving the chimney.

You should see significantly more smoke when the 
stove damper is open and exhaust does not pass 
through the combustor. However, be careful not to 
confuse smoke with steam from wet wood. Steam dis-
sipates in the air quickly; smoke does not.
If this test indicates a problem, consider other possible 
factors as well, such as the weather or a change in the 
quality of your fuel. In warm weather, draft is weaker 
than it is in colder winter weather and fires can burn 
sluggishly. Small, hot fires are a good solution under 
these conditions.
Burning “green” (insufficiently seasoned) wood will 
result in poorer performance than burning properly 
seasoned fuel. You may have to run your fireplace hot-
ter (more air) to achieve acceptable performance using 
green or wet wood.
Also consider any changes in your operating routine. 
Once you have ruled out any other possible causes for 
a decline in performance, inspect and clean the com-
bustor if necessary. 

Inspecting the Combustor

Use a flashlight and mirror, if necessary, to examine 
the combustor. If no fly ash or damage is visible, the 
inspection is complete. If  closer examination, cleaning 
or replacing is needed, go to the next section.

Removing, Cleaning or 

Replacing the Combustor

1.  Allow fireplace to cool.
2.  Tap the left and right wedges back and remove. (Fig. 

31)

3.  Carefully slide catalyst assembly to the back of the 

fireplace and out of the retaining brackets.

4.  Check the combustor’s honeycomb-like element 

for a buildup of fly ash. If any is evident, take the 
combustor outside and clean it by blowing air gently 
through it. Do not push anything through the honey-
comb; do not use compressed air to clear the pas-

FP1324

Catalyst

2/27/03   djt

Wedge (In Place)

Wedge

Catalyst

Catalyst As-

sembly

FP1324

Fig. 31

  Carefully tap out the wedges, then slide the Catalyst 

Assembly out of fireplace.

sages. Such abrasion can scrape the thin coating of 
platinum (the catalyst) off the ceramic base, shorten-
ing the catalyst’s life and reducing its effectiveness.

5.  Inspect the element for damage or degradation. 

Although small hairline cracks will not affect per-
formance, the element should be essentially intact. 
If the element is broken in pieces or has sections 
missing, it should be replaced. Call your local Ver-
mont Castings authorized dealer for a replacement 
element. 

6.  If the element is in good condition and clean, rein-

stall it in the fireplace. 

Operate the stove in your usual manner for two weeks, 
inspecting the chimney and the chimney connector 
frequently during this period.
If creosote does not build up as fast, it is likely that the 
performance change was caused by fly ash deposits 
on the catalytic element. However, continue the inspec-
tions of the chimney system for a few weeks to ensure 
that proper performance continues.
If you continue to find a significant creosote buildup or if 
you continue to see excessive smoke form the chimney, 
the catalytic element will need to be replaced. Contact 
your nearest Vermont Castings authorized dealer.

NOTE:

 Use only the replacement catalyst supplied by a 

Vermont Castings dealer.

How to Replace Gaskets 

The EWF36A uses rope-type fiberglass gaskets to 
make a tight seal between some parts.  With use, par-
ticularly on those parts that move, gaskets can become 
brittle and compressed and can begin to lose their ef-
fectiveness.  These will need periodic replacement.
All of the gaskets used are made of fiberglass.  The 
four sizes of replaceable gasket are listed below, along 
with their application.

Содержание EWF36A

Страница 1: ...TY NOTICE IF THIS APPLIANCE IS NOT PROPERLY INSTALLED OPERATED AND MAIN TAINED A HOUSE FIRE MAY RESULT TO REDUCE THE RISK OF FIRE FOLLOW THE INSTALLATION INSTRUCTIONS FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE BODILY INJURY OR EVEN DEATH CONTACT LOCAL BUILDING OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA ...

Страница 2: ...ormance and specifications please refer to Page 3 The EWF36A is designed tested and listed for burning wood Do not burn other fuels We recommend that you hire a professional installer certified by Wood Energy Technical Training WETT to install your EWF36A or to advise you on the installation should you attempt to install it yourself Please read the appropriate sections of this manual before you inst...

Страница 3: ...allation instructions Installation other than as instructed by CFM Corporation or Installation and or use of any component part not manufactured or approved by CFM Corpo ration in combination or assembly with a CFM Corporation fireplace system notwithstand ing any independent testing laboratory or other third party approval of such component parts or accessory Any such action may possibly cause a fi...

Страница 4: ...nditions and on average efficiencies These values are based on operation in building code conforming homes under typical winter climate conditions If your home is of nonstandard construction e g unusually well insulated not insulated built under ground etc or if you live in a more severe or more temperate climate these figures may not apply Since so many variables affect performance consult your Ver...

Страница 5: ...00 djt Chase Installation Insulation methods shown are optional for cold climate not a requirement for unit operation Termination Cap Storm Collar Pan Flashing Draftstop Batt Insulation cut out around fire stop Firestop Ceiling Level Standoff Metal Safety Strips 1 2 or 3 pieces Batt Insula tion MUST be used in the Chase Outside Air Cover Plate Andiron Brick Ledge ...

Страница 6: ... of angled run of chimney Chimney supports are required for every 30 feet and 60 feet of vertical chimney height above the hearth Determine the offset distance of your chimney arrangement from the centerline of the fireplace to the centerline of the chimney where it is to pass through the first ceiling NOTE This offset distance may not be your full offset distance See Examples 2 and 3 Fig 3 Chimney ...

Страница 7: ...of is more than 10 3m a chimney height reference point is established that is on the surface of the roof a distance of 10 3m from the chimney in a horizontal plane The top of the chimney must be at least 2 610mm above the reference point but never less than 3 914mm in height above the high est point where it passes through the roof 2 Min 2 Min 3 Min 0 To 10 3 Min 0 To 10 AC246 4 1 96 Reference Poi...

Страница 8: ... assistance Insulating Fireplace Enclosure for Cold Climates If you live in a cold climate it is not required but highly recommended that you insulate fireplace enclosure to eliminate cold air penetration as much as possible Insulate base of fireplace with a noncombustible insulation rated for a minimum of 300 F Insulating is very important for outside wall installations over a concrete slab If firep...

Страница 9: ...arts damaged in shipment specifically check the end connection of chimney sections and elbows NOTE The EWF36A fireplace must use CFM Corpora tion model triple wall 8 chimney components only The installation procedure described in this manual applies only to this system Straight Up Chimney Installation To mark the centerline of the flue put the fireplace in final position and measure out from the wall 9...

Страница 10: ...ty Strips Securing the Fireplace Slide fireplace into position Safety strips are used to ensure that any combustible materials in front of the fireplace are protected even though a noncombustible hearth extension is required When the finished extended hearth is added the top of the finished hearth must be flush with the bottom of the fireplace Z shaped metal safety strips have been supplied with the fire...

Страница 11: ... flammable liquids or fumes or into an attic space Installation Instructions Determine the location of the fireplace as described in the fireplace Installation Manual Then plan location of the duct termination and the route of the duct run between the fireplace and the duct termination Duct run must be limited to a maximum distance of 40 feet from the fireplace pipe collar to duct termination This will...

Страница 12: ... pipe for ceiling thickness up to 8 203mm When combined thickness of ceiling material ceiling joists and flooring material exceeds 8 203mm adjustments must be made in framing to assure that minimum air spaces to chimney are maintained Proper Firestop Spacer Installation Figure 17 shows different installation procedures for both an area that is an attic and an area that is not an attic 4 Attach the ...

Страница 13: ...aming as shown on Figure 16 Bend straps as necessary and make sure they are secure so they will support the weight of the chimney A chimney support is 2 64mm long when installed Consider this dimension when determining how many straight chimney sections are needed NOTE Chimney supports are generally used in long runs in a chase installation Additional Ceilings If you encounter additional ceilings ...

Страница 14: ...y vary with type of building These instructions are not a substitute for local building codes You must check your local building codes to determine specific requirements for your city or state NOTE Other building materials may be required in addition to CFM Corporation Firestop Spacers Finishing CAUTION All joints between the finished wall and the fireplace surround steel front must be sealed with no...

Страница 15: ... Figure 19 is an alternate method of adding protection to side walls and can be used in place of the SP40 with the same wall clearances specified for the SP40 Rt must 1 85 minimum Examples of wall shield insulation 1 Manville CERAFORM 126 K 27 1 2 inches thick 2 EH2416 K 458 1 inch thick required Hearth Installation A hearth extension is required to protect a combustible floor in front of the firepla...

Страница 16: ...e material with a lower R value may be used provided thickness of material is sufficiently greater to maintain an equivalent total thermal resis tance Rt Example of Determining Hearth Extension Equivalents To determine the thickness required for any new mate rial Example for Common Brick T new 5 0 0 458 x 0 50 in 5 46 in new required thickness FP550 BR BC SEALING DETAILS 9 29 97 Wall Covering 2 x 4...

Страница 17: ...nce to combustible perpendicular wall B Min clearance to combustible perpendicular wall when using noncombustible wall shield Side Wall Side Wall F C E E D 4 Brick Example material Combustible material permitted within shaded area Noncombustible wall shield requires 1 EH2416 insulation minimum R Value 1 85 between decorative noncombustible rigid covering and combustible wall Minimum height and wid...

Страница 18: ...ting maintaining and reviving the fire Generally more air entering the fireplace makes the fire burn hotter and faster while less air prolongs the burn The air supply is open to the maximum when the control lever is rotated clockwise and closed when rotated counterclockwise To vary the burn rate adjust the con trol to the desired position in between these extremes opening the primary air control make...

Страница 19: ...ontrol Settings that Work Best for You No single air control setting will fit every situation Each installation will differ depending on the quality of the fuel the amount of heat desired and how long you wish the fire to burn The control setting also depends on your particular installation s draft or the force that moves air from the stove up through the chimney Draft is affected by such things as ...

Страница 20: ... light the main bed of fuel until the chimney begins drawing and repeat the procedure as often as necessary if the initial attempt is unsuccessful 5 Once a good ember bed of at least 2 3 51 76 mm has formed let the fire burn hot for an additional ten to fifteen minutes 6 Close the damper and the primary air control to a medium low setting as described on Page 18 The fire volume will diminish immediat...

Страница 21: ...t too far before the cover engages the slot Ash may contain hot coals and must be treated with extreme care Hold the covered ash pan with both hands to avoid dropping or spilling the ashes Take the pans outdoors and empty the ash into an ash container Before replacing the ash pan clear away any ash that has spilled over the sides and back of the pan Replace the ash pans and front door Empty the as...

Страница 22: ...llen wrench 3 Retighten the lock nut while at the same time hold ing the striker screw with the Allen wrench to prevent its turning Test the door seal Close the door on a dollar bill and attempt to pull it free If the bill is freed with little resis Maintenance ST531 Door Pawl 11 00 Pawl Small Lock ing Nut Large Locking Nut Set Screw Striker Screw Handle Stub ST531 Fig 30 Turn the striker screw to...

Страница 23: ...lace and out of the retaining brackets 4 Check the combustor s honeycomb like element for a buildup of fly ash If any is evident take the combustor outside and clean it by blowing air gently through it Do not push anything through the honey comb do not use compressed air to clear the pas FP1324 Catalyst 2 27 03 djt Wedge In Place Wedge Catalyst Catalyst As sembly FP1324 Fig 31 Carefully tap out the...

Страница 24: ...the glass is firmly seated against the gasket Replace door The Chimney System A Clean Chimney System is Safer and Works Better Although the combustion system in the EWF36A can re duce creosote formation dramatically it is not a substi tute for regular inspection and cleaning of the chimney and chimney connector Learn to Recognize and Avoid Creosote The EWF36A has been designed to reduce creosote bu...

Страница 25: ...cleaning the chimney reinstall the chimney cap according to the manufacturer s directions Maintenance Schedule Fireplace Daily Ash should be removed before the level reaches the top of the pan Check each time you re load or at least once a day Keep the area around the fireplace clear of any com bustible material Yearly Spring Cleaning Remove ash from the fire box and replace with a moisture absorbin...

Страница 26: ...nsion Extends Traditional Top Housing on 202036 steep pitched roofs single flue Contemporary Chase Top Used to terminate chimney at the top of a SLTS8 Termination chase Flashing is not included Contemporary Flashing 8 6 12 with 8 flue Required for Contemporary Round Top 0 to 6 12 pitch termination to prevent rain entry 8 12 12 with 8 flue 6 12 to 12 12 pitch Chimney Sections 8 flue 81 1 long Used to b...

Страница 27: ...mper rod Clamp 20005985 5 Round Head Square Neck Bolt 20005986 6 375 Washer 20005980 7 Damper Clamp 20005990 9 Damper Link Assy 20006057 10 Right Hinge Painted 20006302 11 Left Hinge Painted 20006303 Ref Description EWF36A 12 Left Door Assy 20005212 13 Pin Hinge 1201836 14 Left Door Handle Assy Vert Nickel 5004265 15 Gasket 5 16 Adhesive Backed 1203591 16 Glass Clip 30001716 17 Pan Hd PH 1 4 20 x ...

Страница 28: ...FP Front 20005160 52 Lattice EPA FP Front 20005162 53 Door Rt EPA FP Front 20004742 54 Door Lt EPA FP Front 20004741 EWF36A Fireplace continued Ref Description EWF36A Ref Description EWF36A 55 Air Wash Rt Painted 20006296 56 Air Wash Lt Painted 20006297 57 Basic Upper Rt not shown 20006024 58 Basic Upper Lt not shown 20006025 59 Basic Lower Rt not shown 20006026 60 Basic Lower Lt not shown 2000602...

Страница 29: ...t ZA1200 was cor rectly connected when the unit was installed the fan lead can be directly plugged into the EB 1 plug socket The fireplace when installed must be electrically connected and grounded in ac cordance with local codes with the current CSA C22 1 Canadian Electrical Code or for US installations follow local codes and the National Electrical Code ANSI NFPA No 70 Any electrical rewiring of ...

Страница 30: ...30 Vermont Castings EWF36A 20005167 ...

Страница 31: ... 3 Date of failure of catalyst 4 Any relevant information or circumstances regarding determination of failure 5 In addition the owner must return the failed catalyst Exclusions Limitations 1 This warranty is transferable however proof of original retail purchase is required 2 This warranty does not cover misuse of the stove Misuse includes overfiring which will result if the stove is used in such a...

Страница 32: ...2695 Meadowvale Blvd Mississauga Ontario Canada L5N 8A3 800 668 5323 www cfmcorp com CFM Corporation ...

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