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STEP 3

REMOVE EXTERIOR CASTINGS

CLEANING

Remove Left End.  The Smoke Deflector will fall out.

Use wooden bridge to hold the Front and Back castings in place (FIG. 3)

The Fireback can be loosened by inserting a large screwdriver under the lower 
left corner and prying upward.

Lift out the Fireback.  If it seems 
stuck in place, you may insert the 
screwdriver into one of the center air 
ports and tap the screwdriver to the 
left to slide the Fireback out the open 
l ft

d

NOTE:

  

The following steps are 

not necessary

for Fireback replacement. 

All other castings may be left in place.

Remove Right End Plate.  The Air Tube may be left in place.

Lift out Baffle.

Remove wooden bridge and rope.

Remove Front Plate

Remove Back Plate

YOU HAVE NOW COMPLETE THE DISASSEMBLY OF YOUR DEFIANT

At this time, cast plates must be thoroughly cleaned of all furnace cement and ash. 
Pay particular attention to the channels, using a hammer and chisel or rounded off 
screwdriver.  Wire brush all channels to remove pieces of cement.  If you are 
replacing the Fireback and have left the Right End, Front, Back and Right Baffke 
in place, it is helpful to use a vacuum cleaner to remove dust and particles from 
the castings and stove bottom.

Содержание defiant iai

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Страница 3: ...130 3200 Top Exit Insert 39 500 7497 Set of 4 Tie Rods 160 1617 Washers Nuts 15 130 0088 Rear Exit Top 39a 120 2461 Star Washer included in 500 7497 130 0093 Top Exit Top 39b 120 3226 1 4 20 Hex Head...

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Страница 5: ...per pin hole W 3860 N A E Door handle holes 3 8 N A F Secondary air cover screw hole 22 10 24 G Air tube screw holes 5 16 H Ash lip holes 13 64 1 4 20 I Leg bolt holes 5 16 3 8 16 J Top tie rod holes...

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Страница 16: ...cessary for Fireback replacement All other castings may be left in place Remove Right End Plate The Air Tube may be left in place Lift out Baffle Remove wooden bridge and rope Remove Front Plate Remov...

Страница 17: ...he dry fit assembly STEP 4 ASSEMBLE EXTERIOR CASTINGS On the inside of the Bottom Plate place pieces of masking tape over the leg bolt holes to prevent them from filling with furnace cement during ass...

Страница 18: ...of the Secondary Air Tube See FIG 11 below Cement along the top of the upper rib and the front of the lower rib on the Back Plate FIG 8 Cement the edges of the two ribs on the Lower Fireback FIG 9 Pl...

Страница 19: ...er and lower fireback Tap the lower right corner of the Upper Fireback to persuade it into the channel on the Baffle If the firebacks are separated grind down the interlocking tabs so the Upper Fireba...

Страница 20: ...TALL TOP PLATE Place cement in the four channels of the Top Plate FIG 16 Install the Top Plate Hammer the upper side and corners of the exterior plates until the Top Plate sets down over them FIG 16 C...

Страница 21: ...stove with warm water and sponge Repaint the stove with paint provided Reattach hardware Load Door Handle Secondary Air Tube Cover Damper Handle Thermostat Assembly Replace Legs Doors and Griddle Reli...

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