Rebuild Kits
#0119 & #0118
Installation Instructions
Defiant 1610 NC Stove &
Encore 1450 NC Stove
General Information
The Model 0119 Defiant NC Rebuild Kit is for use with
the Defiant 1610 Non-Cat Stove. The Model 0118 Encore
NC Rebuild Kit is for use with the Encore 1450 Non-Cat
Stove. If there is a question about the model number of
your stove, check the steel label fastened to the back of
your stove. These kits are not for use with any other Defi-
ant or Encore wood stove models.
Materials Provided:
•
Shoe Gasket Kit with separate included instructions
•
Refractory Shoe
•
Refractory Fireback
•
Fountain Assembly
•
Damper Housing Assembly (Upper Fireback)
•
3/8” Adhesive Gasket
•
Hardware for mounting Damper Housing and Fireback
Brackets
•
Instructions
Tools Needed:
Phillips screwdriver, 7/16” Wrenches, Allen
Key Wrench, Flashlight or droplight
Before starting the procedure, be sure the stove is cold.
Clean all ashes from the ash dump and the combustion
chamber. Use the empty ash pan as a storage spot for
hardware, tools and small parts. Work in a clean, well-
lighted area. Protect your work area with tarps or drop
cloths. If possible, remove the stove to a utility area,
take off the legs and raise the stove to a secure elevated
surface.
CAUTION: Wear gloves, a dust mask and
protective eyewear when servicing a stove.
Disassembly
1. Remove the doors, andirons and the bottom grate. The
tab on the rear grate wedges the shoe in place so it will
be tight. Begin by prying the front of the grate up with a
screw driver. Carefully slide the refractory shoe out of
the unit being careful not to damage the gasket on the
bottom (Fig. 1).
30005619 9/11 Rev. 1
KT1509
remove shoe
Fig. 1
Remove shoe.
KT1509
2. Take out the right side brick and insulating panel by
removing the Phillips head screw holding the bracket
(Fig. 2) and carefully sliding the items out.
KT1510
remove side brick
Fig. 2
Remove side brick.
KT1510
3.
For the Defiant only
, remove the flue collar by backing
out the two Phillips round head machine screws.
4. Remove the top.
For the Defiant only,
carefully pull
back the adhesive gasket for the flue collar located on
the back of the top of the stove and let it hang down the
back. The top is held in place by two hex head bolts in
the rear left and right corners of the top (Fig.3) and by
one socket flat head screw in the outside center of the
top near the griddle opening. (Fig. 4)
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