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SUPERCEDES

TITLE

DATE

SECTION

CINCINNATI, OHIO

MFG., INC.

22345c

C200

8-12-99B

3-12-03C

INSTALLATION DWG

HT40KX, HT50KX

3.  Set the vehicle parking brake and put the vehicle transmission in "park" if it is an automatic.

4.  Deploy the outriggers to help stabilize the vehicle against rocking or overturning when lifting 

with

the crane.

PREPARATION FOR TRAVEL

1.  Return the outriggers to the stowed position.  Install and secure all pins.

2.  Stow the crane boom in the boom support.

3.  Hook the winch line to a tie down point on the body or pedestal and apply tension.

4.  Disengage the PTO pump and idle speed control.

5.  Unplug the control pendant and store in a body compartment or the cab.

MAINTENANCE

The crane requires only periodic lubrication.  As a standard procedure, this can be done at the
time the vehicle is serviced.

The winch planetary gearbox lube should be maintained at the level plug.

To ensure optimal winch performance, the following lube schedule and lube specifications
should be followed:

Initial Change - after 6 weeks or 10 hours of operation.
Periodic Change - on an annual basis or every 50 hours of operation.

Temp Range (°F)

Winch Hydraulic Oil

120 to10

SAE 50

40 to -25

75W90

30 to -50

Conoco DN600 or equivalent

Service grease fittings and rotation gear with molybdenum-disulfide graphite-filled lithium-
based extreme pressure grease.

Grease fitting locations:

Boom pivot at rear of boom (two grease fittings)
Upper quill bearing
Elevation cylinder tail clevis
Rotation worm shaft - each side of lower part of crane housing
Rotation shaft bearing - near elevation cylinder lower pivot

The rotation drive chain should be oiled lightly (DO NOT GREASE).

The lower quill bearing is self lubricating.

Remove rear cover and check all hydraulic tube and hose fittings for tightness.

Check electrical connections for looseness and corrosion.

Содержание HT40KX

Страница 1: ...N 20698 COMPARTMENTDRAWING 17831 INSTALLATION MOUNTINGDIMENSIONS 17350PEDESTAL 22245 WIREROPEINSTALLATION SECTION300 MAINTENANCE SERVICE 14544 ADJUSTMENTOFWORMHEIGHTANDBACKLASH 14553 ADJUSTMENTOFROTAT...

Страница 2: ...SECTION 100 DESCRIPTION SPECIFICATIONS 7607100A...

Страница 3: ...NOT DESIGNED OR INTENDED TO BE USED TO LIFT SUPPORT OR OTHERWISE TRANSPORT PERSONNEL BOOM ANGLE AND CAPACITY INDICATOR ON BOTH SIDES OF BOOM BASE MOUNTING DIMENSIONS 39 1 4 16 16 14 4 FT 10 3 4 22 FT...

Страница 4: ...3 4 1 16 15 8 1 2 1 14 3 3 4 15 8 14 8 12 1 4 16 8 1 2 1 1 16 DIA HOLE 8 PLC 3 DIA HOLE TITLE DATE SECTION SUPERSEDES 18353 C100 HT40 50KX 12 1 4 10 11 02D 5 20 03E BASE MOUNTING DIM HT40 50KX BASE MO...

Страница 5: ......

Страница 6: ...SECTION 150 SAFETY 8604150...

Страница 7: ...AL REQUIREMENTS WHEN OPERATING NEAR HIGH VOLTAGE LINES THIS SIGN IS PLACED ON THE CONTROL PENDANT SIDE OF BOOM REQUIRED MINIMUM CLEARANCES REFERRED TO ON SIGN NO 15401 REQUIRED CLEARANCES FROM OVERHEA...

Страница 8: ...YOU KNOW AND FOLLOW THE SAFETY AND OPERATING RECOMMENDATIONS CONTAINED IN THE MANUFACTURER S MANUALS YOUR EMPLOYER S WORK RULES AND APPLICABLE GOVERNMENT REGULATIONS AN UNTRAINED OPERATOR SUBJECTS HIM...

Страница 9: ......

Страница 10: ...T NO RIGHT HT40 22342 1 HT40 RIGHT LEFT LEFT HT50 HT50 22342 2 22352 1 22352 2 19788 PROPORTIONAL CONTROL PROPORTIONAL ONLY 22496 LARGE VENTURO BOOM SERIAL NO 84030 UP SERIAL NO 85030 UP 15392 DANGER...

Страница 11: ...SECTION 200 INSTALLATION 7607200A...

Страница 12: ...t be decided prior to mounting It can be in any position that pleases the user since the boom can always reach the storage and travel position by rotating one way or the other HYDRAULIC CONNECTIONS Th...

Страница 13: ...IC HOSES LINES The minimum sizes for lines and hoses are as follows PRESSURE 3 8 RETURN 1 2 SUCTION 3 4 RESERVOIR The PTO reservoir should have a capacity of 10 gallons fitted with 100 mesh suction sc...

Страница 14: ...crane is operated by a remote control pendant The pendant should be unplugged and stored in a compartment when the crane is not in use Before plugging the pendant in inspect the plug socket cord pend...

Страница 15: ...157 HT40 serial numbers 84092 and HT50 serial numbers 85086 and below the Overload system is inoperative if the boom elevation is at the bottom or top limit of travel To relieve this condition raise o...

Страница 16: ...The winch planetary gearbox lube should be maintained at the level plug To ensure optimal winch performance the following lube schedule and lube specifications shouldbefollowed Initial Change after 6...

Страница 17: ...y and should not be used for normal operation To operate in manual override mode 1 Override the safety shutoff or proportional valve by turning the red stem on the valve as stated below Non proportion...

Страница 18: ...MATION ON OUR PTO PACKAGES REFERENCE 22448 100 MESH SUCTION FILTER 8 GAL RESERVOIR 10 MICRON RETURN FILTER WITH PRESSURE GAUGE CAUTION THE RETURN LINE FROM THE CRANE MUST HAVE AN UNRESTRICTED PATH TO...

Страница 19: ...ST 8 FEMALE JIC 1 2 x 37 FLARED TUBE SIZE BULKHEAD ELBOWS RETURN HOSE 6 FEMALE JIC 3 8 x 37 FLARED TUBE SIZE PRESSURE HOSE HOSE CONNECTIONS 12V 5 8 MIN PLATE CRANE BASE 3 DIA BE SURE TO ALLOW LOOP FOR...

Страница 20: ...URNISHED WITH HT40 50 CRANE INTO THIS BRACKET AND ATTACH HOSES 19 1 4 SQUARE 18 3 8 SQUARE DASH NUMBER SPECIFIES HEIGHT SECTION A A 17830 XX PEDESTAL 14 DIA 23 1 2 21 1 2 10 3 4 23 1 2 1 10 3 4 21 1 2...

Страница 21: ...CTURING INC STEP 1 INSERTWIREROPEENDTHROUGH ANTI TWO BLOCKWEIGHT STEP 2 INSERT WIRE ROPE END INTO POCKET OPENINGANDTHROUGHWEDGE POCKET CAUTION IF THE WIRE ROPE IS NOT INSTALLED FORTHECORRECTDRUMROTATI...

Страница 22: ...SECTION 300 MAINTENANCE SERVICE 7607300A...

Страница 23: ...14544 C320 8 10 98C 1 19 00D ASSEMBLY SERVICE INST ET 20 000 ET20K X ET25K X HT25K X HT40 50KX SUPERCEDES TITLE DATE SECTION CINCINNATI OHIO MANUFACTURING INC...

Страница 24: ...14553 C320 3 10 82A 8 10 98B ASSEMBLY SERVICE INST ET 20 000 CRANE SUPERCEDES TITLE DATE SECTION CINCINNATI OHIO MANUFACTURING INC...

Страница 25: ...SECTION 400 PARTS 7607400A...

Страница 26: ...3 6 11 10 7 8 24 33 35 37 19 18 17 38 28 29 34 20 21 14 13 16 23 36 12 9 15 41 40 31 30 22 32 C400 REPLACEMENT PARTS HT40KX HT50KX 25 1 27 3 4 03C 1 19 04D REPLACEMENT PARTS LIST REF 22517 REPLACEMENT...

Страница 27: ...LY 40TSPROCKET 14 14481 ROTATIONDRIVECHAIN 15 15245 WOODRUFF KEY 5 16 x 1 1 8 MODIFIED 16 17770 HEADACHEBALLASSEMBLY 17 18068 BEARINGHOUSING 1 1 8 LONG 18 18069 FLANGED BEARING 2 BORE x 3 OD FLANGE 19...

Страница 28: ...OCK WASHER 3 8 2 ROTATIONSHAFTBEARING HNUT 03816 HEX NUT 3 8 16 2 ROTATIONSHAFTBEARING HHCS03118100 5 HHCS 5 16 18 x 1 1 2 1 SUPPORT ROTATIONBEARING HNUT 03118 HEX NUT 5 16 18 1 SUPPORT ROTATIONBEARIN...

Страница 29: ...4550 BOOM PARTS DRAWING HT40 50KXX 3 4 03 C400 24550 BOOM PARTS DRAWING A B B 24 25 26 27 21 22 23 4 12 11 14 11 15 28 29 30 A SECTION B B C C 1 2 10 35 36 SECTION A A REF REPLACEMENT PARTS LIST 24572...

Страница 30: ...USHING NYLON LOCK JAMNUT 3 4 10 SOCKET HEAD CAP SCREW 1 2 13 X 2 1 2 LONG LOCK WASHER 1 2 13 CABLE GUIDE STRUCTURE HEX HEAD CAP SCREW 1 2 13NC X 1 LONG FLAT WASHER 1 2 HEX HEAD CAP SCREW 1 4 20 X 3 4...

Страница 31: ...T BOOM IN BOOM UP BOOM DOWN PRESSURE RETURN WINCH UP WINCH DOWN LEFT SIDE VIEW REAR VIEW PRESSURE RETURN RIGHT SIDE VIEW REPLACEMENT PARTS DRAWING HT40 50KX HYDRAULIC COMPONENTS WU PR RE RR RL BD BI B...

Страница 32: ...LANCEVALVE ELEVATION EXTENSIONCYLINDERS 17 22382 ELEV CYLINDER HOSE 22 x 6MBX x 6FJX 18 HBLK6MJ 6MJ HYDBULKHEAD 19 HBLK6MJ 6MJ 90 HYD BULKHEAD UNION ELBOW WITH LOCK NUT 6MJ x 90 20 HNPL6MJ 6MO HYDNIPP...

Страница 33: ...BRN BD 8 22377 GRN BU 3 WHT WU 1 RED RL 2 ORN BO 4 RED 12VDC 10 22516 GRN 5 17915 TERMINAL BLOCK WHT W H T PUR BLK WHT RED BLU RR 7 YEL BI 9 GRY WD 6 BLK 22515 RED CIRCUIT BREAKER SHORT TERMINAL BLK...

Страница 34: ...RED WIRE AND INSTALL MASTER TOGGLE SWITCH AT SWITCH BRACKET 22502 PROPORTIONAL VALVE 14 GAGE RED 12V SOURCE BATTERY 01025 14 25 TO BATTERY NOTE BLUE BLK WIRE OF 20074 HARNESS NOT USED MANUFACTURING I...

Страница 35: ......

Страница 36: ...GRN BLK BD GRN BU BLU BLK TRIGGER TERM16G250QCF TERM16G250QCM NOTE EXAMPLE OF COLOR CODES BLU BLUE WIRE NO STRIPE BLU BLK BLUE WIRE WITH BLACK STRIPE BLACK GREEN RED GRN BLK BD RED BLK RR ORN BLK BI B...

Страница 37: ...STRAIGHT 1 2 PIPE CABLE GUIDE BLACK DELRIN HANGER CABLE PART NO QTY ITEM 1 1 1 1 1 1 1 1 1 2 3 4 5 6 7 8 9 10 6 1 22453 22456 22454 22455 19060 PL 20 469 FWSH 025 LNUT 02520 1 1 11 19058 12 19377 3 13...

Страница 38: ...1 1 1 1 1 1 1 1 1 2 3 4 5 6 7 8 9 10 6 1 22453 22456 22454 22455 19060 PL 20 469 FWSH 025 LNUT 02520 1 1 11 12 19377 3 MANUFACTURING INC CINCINNATI OHIO DATE SUPERSEDES 22683 22684 2 6 7 5 DETAIL VIEW...

Страница 39: ...SUPERSEDES SECTION TITLE HT18 STD 1 75 GPM 1110 RPM HT25 STD 2 00 GPM 1250 RPM HT50 STD 3 0 GPM 1150 RPM HT18 PROP 3 5 GPM 875 RPM HT25 PROP 4 0 GPM 1000 RPM HT40 PROP 5 0 GPM 1000 RPM HT50 PROP 6 0 G...

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