520609
H200
MOUNTING INSTR.
VC 520
SUPERCEDES
TITLE
DATE
SECTION
HOIST MOUNTING INSTRUCTIONS (Continued)
I. Position and secure the filler strips (liner or sleeper) to the truck frame.
The VC 520 with subframe requires a minimum of 9-1/2" clearance above the truck frame.
The VC 520 (non-subframe) requires a minimum of 7-1/2" clearance above the truck frame.
Note: If the hoist needs to be mounted higher due to interference between the hoist knuckle and the truck
frame, additional clearance above the truck frame will be required.
Example (
Non-subframe model
):
Assuming that a 7-1/2" clearance is required and 6" long beams are on the truck body, a liner of at least 1-1/2"
net will be required to obtain the minimum clearance required to mount the hoist.
6" + 1-1/2" = 7-1/2" min.
J. Position the body longitudinals (long beams) onto the truck frame / subframe.
Note: At least 2" clearance between the cab and closest point on the truck body is required.
K. Place the rear hinge brackets in the vertical position (Dwg. 520604 Figure 2). Weld and/or bolt the brackets to
the longitudinals. If bolted, mark and drill each bracket four (4) places (17/32" holes) and secure the brackets to
the longitudinals using eight (8) 1/2"-13 x 1-1/2" Grade 8 hex head cap screws, eight (8) 1/2" lockwashers, and
eight (8) 1/2"-13 hex nuts. See installation drawing 662861 for more information regarding the mounting of the
rear hinge brackets to the body.
L.
Refer to Drawing 520093 on the following page
. Make sure that the dump body longitudinals are resting
flush on the top of the lifting angles. Weld the top of both lifting angles (the vertical "leg") to the top flanges of the
body longitudinals - a reinforcement plate may be required to fill the space between the lifting angles and body
longitudinals. Weld all around the lifting angles, body longitudinals, and reinforcement plates (if used).
Be sure
that your installation follows the method shown on the following page - Drawing 520093
.
Note: Step "L" (above) is a critical installation procedure that must be
carefully followed to ensure a successful hoist installation. Deviation from
the suggested installation method may result in damage to the hoist.
11-17-98
3-21-05A
MANUFACTURING, INC.
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