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016 – WIRING THE Z AXIS MOTOR AND MICRO SWITCH

Take the MULTI-COLOURED FLATCABLE out of the bag labelled with 40. Cut a piece of 100 cm (3.94").

This length is

critical, measure twice before cutting.

Detach (rip them of) the outer

Blue, Green, Yellow, Orange, Red

and

Brown

colour wires from the pack over the

whole length. We will use these colours for this chapter.

Содержание K8200

Страница 1: ...DING THE K8200 COMBINATION SNAP RING PLIERS VTSRP or CLASSIC CIRCLIP PLIERS FOR OUTER RINGS SHAFTS WH26790 ALLEN KEYS 1 5 6 mm RING WITH 8 PCS 1620 8 WRENCH SET OPEN END 6 22 mm 8PCS 1420 R8 CERAMIC SOLDERING IRON 30W 230V STC30N ...

Страница 2: ... 60 40 1 mm 100g SOLD100G WIHA SOFTFINISH CABINET SCREWDRIVER SLOTTED 3 x 100 mm WH00687 5 ELECTRICAL CUTTER STRIPPER VT109 or VT109N 3 DIGIT DIGITAL MULTIMETER DVM840 DIGITAL CALLIPER 150 mm 6 0 01 mm DCA150 ...

Страница 3: ... TAPE RULE 3 m HRUT3PRO 6 PC PLASTIC TUNING NEEDLE SET VTPT 5 PC DIAMOND FILE SET VTDF2 ...

Страница 4: ...e threaded rod put the parts together in this order 1 x M6 locking nut 1 x M6 small washer The mounting bracket oriented as in the picture below 1 x M6 small washer 2 x M6 nut 1 x M6 small washer 1 x M6 large washer 1 x M6 small washer 2 x M6 nut 2 x M6 nut 1 x M6 small washer 1 x M6 large washer 1 x M6 small washer 1 x M6 locking nut ...

Страница 5: ...Leave some extra thread on the left around 10 mm or 0 39 ...

Страница 6: ...Then tighten all the nuts the result should look like this Put this part aside you will need it later in the build ...

Страница 7: ...CARRIAGE Take the X CARRIAGE out of the box Take the bag labelled with 3 out of the box you should have these parts Now take 4 pieces as shown in the picture below out of the bag containing the plastic parts BEARING CLAMP X ...

Страница 8: ...bolt and an M5 toothed washer through the X CARRIAGE as shown in the picture Take notice of the orientation of the aluminium plate The red arrow shows a little hole make sure this hole lines up as in the picture ...

Страница 9: ...below Flip the X CARRIAGE and put a M5 flat washer and an M5 nut on the M5 bolt as in the picture Do not tighten this nut ...

Страница 10: ... the BEARING CLAMP X pieces over the washer and nut as shown in the pictures below Hand tighten this assembly This part should be able to move freely but not fall off later in the build we will tighten this piece ...

Страница 11: ...The assembly should look like this ...

Страница 12: ...Repeat this 3 times in the positions shown on the pictures Remember do not fully tighten these bolts Just hand tighten them Now take the circlip pliers a circlip and an LM10UU linear bearing ...

Страница 13: ...Use the circlip pliers to carefully fit the circlip around the LM10UU linear bearing Slide the bearing with one circlip inside one of the BEARING CLAMP X pieces ...

Страница 14: ...Use the circlip pliers to carefully fit the circlip around the LM10UU linear bearing and lock it in the BEARING CLAMP X piece ...

Страница 15: ... all the BEARING CLAMP X pieces have a bearing with circlips Take the bag labelled with 4 out of the box you should have these parts Notice the plastic piece ADJUST SCREW BRACKET you can find this in the bag containing the plastic parts ...

Страница 16: ...Insert a small M3 nut in the ADJUST SCREW BRACKET as shown in the picture ...

Страница 17: ...Insert the M4 bolt with a toothed washer as in the picture Notice the red arrow it shows a detail that is only on one side of the X CARRIAGE You need to insert the bolt on this side ...

Страница 18: ...It should look like this ...

Страница 19: ...Place the ADJUST SCREW BRACKET with the small M3 nut inside over this bolt as in the picture Put an M4 washer and M4 nut on this bolt and tighten everything ...

Страница 20: ...Put an M3 nut and M3 toothed washer over the long bolt and screw it in the M3 nut that is inside the plastic piece ...

Страница 21: ...Take the bag labelled with 5 out of the box you should have these parts Notice the plastic piece ADJUST SCREW BRACKET you can find this in the bag containing the plastic parts ...

Страница 22: ...Also take 4 pieces BEARING CLAMP Y as shown in the picture below out of the bag containing the plastic parts ...

Страница 23: ...Insert the M4 bolt with an M4 toothed washer as shown in the BED SUPPORT plate smaller aluminium plate Notice the orientation of the aluminium plate Make sure it is exactly as in the picture ...

Страница 24: ...Insert a small M3 nut inside the ADJUST SCREW BRACKET ...

Страница 25: ...Place this over the M4 bolt Notice the orientation of the BED SUPPORT plate Make sure it is exactly as in the picture Place a M4 washer and an M4 nut on the bolt and tighten everything ...

Страница 26: ...Screw the long M3 bolt with an M3 toothed washer and an M3 nut in the ADJUST SCREW BRACKET as shown in the picture ...

Страница 27: ...Slide an LM8UU linear bearing in the BEARING CLAMP Y piece as shown in the picture Repeat this 3 more times ...

Страница 28: ...Use the circlip pliers to carefully fit the circlip around the LM8UU linear bearing ...

Страница 29: ......

Страница 30: ......

Страница 31: ...Take an M5 bolt and an M5 toothed washer and insert them in the BED SUPPORT plate as follows Flip the plate and use an M5 washer and an M5 bolt Do not tighten this nut ...

Страница 32: ...Slide a BEARING CLAMP Y piece over the washer and bolt as follows Repeat this process 3 more times the assembly should look like this ...

Страница 33: ...This piece will be referred as the BED SUPPORT CARRIAGE later in the manual ...

Страница 34: ...se pieces BIG Y ROD CLAMP Y ROD CLAMP RIGHT and Y ROD CLAMP LEFT as shown in the picture below out of the bag containing the plastic parts Take the bag labelled with 6 out of the box you should have these parts ...

Страница 35: ...Use the long M6 bolts with M6 toothed washers as follows ...

Страница 36: ......

Страница 37: ...Slide the BIG Y ROD CLAMP part over the bolts and washer on the side with the 3 M6 bolts Tighten the 3 M6 bolts ...

Страница 38: ...Out of the bag labelled with 7 get two smooth rods with a diameter of 8 mm 0 31 and a length of 32 5 cm 12 8 ...

Страница 39: ...Slot the two rods in the BIG Y ROD CLAMP part Slide the BED SUPPORT CARRIAGE over these two rods Notice the orientation ...

Страница 40: ...Slide the two smaller plastic pieces Y ROD CLAMP LEFT and Y ROD CLAMP RIGHT over the bolt and washer and make sure that the rods slot nicely in these parts ...

Страница 41: ......

Страница 42: ...Tighten these bolts firmly Make sure there is enough clearance between the points marked with a red arrow ...

Страница 43: ......

Страница 44: ... right you can tighten the bolts that keep the LM8UU linear bearings in place Ensure a smooth motion while tensioning these bolts When the motion is not fluid loosen the bolts and start over tensioning them Use the M5 bolt and the large M5 washer as follows ...

Страница 45: ...And the small M5 washer and an M5 locking nut on the other end Do not tighten the locking nut Just put it on so it won t fall off We will come back to this part in a few steps ...

Страница 46: ...Take the bag labelled with 8 out of the box you should have these parts Search the piece MOTOR MOUNT as shown in the picture below out of the bag containing the plastic parts ...

Страница 47: ...Take 1 motor out of the package labelled 9 ...

Страница 48: ...Use the 2 M3 bolts with an M3 washer to bolt the MOTOR MOUNT to the motor Notice the orientation of the wires Insert the 2 M4 bolts as follows ...

Страница 49: ...ollows on the X CARRIAGE and use 2 M4 toothed washers and M4 bolts to secure the motor Make sure that the motor is mounted level and on a 90 angle with the rods and that the wires are through the large hole of the X CARRIAGE ...

Страница 50: ......

Страница 51: ...Take the bag labelled with 10 out of the box you should have these parts ...

Страница 52: ...Cut the belt once ...

Страница 53: ... 127 teeth This measurement is critical We advise to count the teeth and also measure the distance before cutting The other half should be approx 86 cm 33 9 For this stage in the build we shall need the piece of 63 5 cm 25 Store the piece of 86 cm 33 9 for later use ...

Страница 54: ...Take these pieces BELT CLAMP A and BELT CLAMP B as shown in the picture below out of the bag containing the plastic parts ...

Страница 55: ...Take the pulley and the small M3 locking bolt ...

Страница 56: ...Screw the bolt into the pulley ...

Страница 57: ...Slide the pulley over the motor shaft as shown and tighten the small locking bolt ...

Страница 58: ...Loosen the bolt and washer on the BIG Y ROD CLAMP you mounted earlier ...

Страница 59: ...Place the small aluminium bracket as shown in the picture and tighten the assembly ...

Страница 60: ... the M5 bolt the 625 bearing 6 M5 washers and 2 large M5 washers to assemble the following Use an M5 locking nut and an M5 washer and mount the assembly as shown in the picture Do not tighten this assembly ...

Страница 61: ...Take the long M5 bolt the belt and the 2 plastic pieces BELT CLAMP A and BELT CLAMP B ...

Страница 62: ...Assemble them as shown in the picture Take notice that the belt sits between the clamps exactly as in the picture ...

Страница 63: ...Use an M5 washer and bolt to secure this assembly to the BED SUPPORT CARRIAGE as shown in the pictures ...

Страница 64: ...Loop the belt around the pulley and around the 625 BEARING Now tighten the bolt with the 625 BEARING as shown in the pictures to put tension on the belt ...

Страница 65: ......

Страница 66: ...Take the bag labelled with 11 out of the box you should have these parts ...

Страница 67: ...Search the piece MICROSWITCH MOUNT as shown in the picture below out of the bag containing the plastic parts ...

Страница 68: ...Insert 2 M3 bolts with M3 washers as shown ...

Страница 69: ...Add a micro switch and 2 M3 toothed washer and 2 M3 bolts Tighten these bolts ...

Страница 70: ......

Страница 71: ...Cut 10 mm 0 39 of the lever of the micro switch be careful not to cut too much ...

Страница 72: ...Slot the remaining M3 bolt in the X CARRIAGE as in the picture ...

Страница 73: ...Use an M3 toothed washer and an M3 bolt to hold it in place Do not tighten this bolt ...

Страница 74: ...re that the screw on the BED support carriage actuates the micro switch as shown in the pictures below If this is not the case you can loosen the 4 bolts that hold the BEARING CLAMP Y pieces in place move the BED SUPPORT PLATE left or right and tighten the bolts again ensuring a fluid motion ...

Страница 75: ...Tighten the bolt that holds the MICROSWITCH MOUNT in place ...

Страница 76: ...You have now finished the second chapter of your build You should have a completed X CARRIAGE as shown in the picture below ...

Страница 77: ...BLING BASE FRAME Take one ALUMINIUM PROFILE of 450 mm 17 7 out of the box Take two ALUMINIUM PROFILES of 416 mm 16 4 out of the box Take the bag labelled with 14 out of the box You should have 14 ANGULAR MOUNTS ...

Страница 78: ...Slide 2 of these ANGULAR MOUNTS in each side of the ALUMINIUM PROFILE of 450 mm 17 7 ...

Страница 79: ......

Страница 80: ...Slide an ALUMINIUM PROFILE of 416 mm 16 4 on each side of the ALUMINIUM PROFILE of 450 mm 17 7 ...

Страница 81: ...Tighten all the bolts firmly and make sure all angles are 90 and all ALUMINIUM PROFILES are flush ...

Страница 82: ...You should have this ...

Страница 83: ...Take the bag labelled with 15 out of the box You should have these parts Take the bag labelled with 16 out of the box You should have a bag with 34 square nuts ...

Страница 84: ...y be an M5 nut on the bolt Screw a regular M5 nut an M5 flat washer and a square M5 nut on the foot Repeat this 4 times Do not tighten these nuts Slide these assemblies into the ends of each 416 mm 16 4 ALUMINIUM PROFILE ...

Страница 85: ...Tighten the nuts firmly as in the picture below ...

Страница 86: ...The frame should look like this ...

Страница 87: ...Take two rods out of the bag labelled with 7 These rods should have a diameter of 10 mm 0 39 and a length of 450 mm 17 7 Slide the two rods into the linear bearings as shown in the pictures below ...

Страница 88: ......

Страница 89: ...Now take 4 pieces as shown in the picture below out of the bag containing the plastic parts ROD CLAMP X Slide the 4 ROD CLAMP X pieces over the ends of each rod ...

Страница 90: ...Take all the M5 bolts out of the bag labelled with 17 ...

Страница 91: ...Insert these bolts in each of the ROD CLAMP X pieces as follows ...

Страница 92: ......

Страница 93: ...Screw an M5 square nut on each of the bolts Do not tighten these nuts The X CARRIAGE should look like this ...

Страница 94: ...Now slide the X CARRIAGE into the frame as shown in the pictures below Do this with the side of the motor first ...

Страница 95: ......

Страница 96: ...Now slide 2 square M5 nuts into the right ALUMINIUM PROFILE as shown ...

Страница 97: ...Slide one square M5 nut into the left ALUMINIUM PROFILE as shown ...

Страница 98: ...UNT on the end of the frame Make sure the X CARRIAGE is level and parallel inside the frame Also check if the BEARING CLAMP X pieces are still in the right place The bolts holding these pieces in place should still be just hand tightened Now slide an ANGULAR MOUNT on each ALUMINIUM bar on the open side of the frame ...

Страница 99: ...Take one ALUMINIUM PROFILE of 450 mm 17 7 out of the box and slide it down the two ANGULAR MOUNTS ...

Страница 100: ...Now slide the ALUMINIUM PROFILE and the 2 ANGULAR MOUNTS inside the frame ...

Страница 101: ...If the ALUMINIUM PROFILE is flush with the rest of the frame you can tighten all the bolts of the ANGULAR MOUNTS ...

Страница 102: ......

Страница 103: ... BEARING CLAMP X pieces are still in the right place you can tighten these bolts holding them in place Make sure the X CARRIAGE can move freely Check if the X CARRIAGE is centred you should measure approx 93 50 mm 3 68 on each side ...

Страница 104: ...Now tighten the bolts on de ROD CLAMP X pieces securing the X carriage in place ...

Страница 105: ...BEARING CLAMP Y pieces and the LINEAR BEARINGS in the BEARING CLAMP X pieces You can slide these bearings a few millimetres out of the way when there is not enough clearance The 2 carriages should now move freely along the full length of all the rods ...

Страница 106: ......

Страница 107: ...004 ASSEMBLING THE LEFT UPRIGHT OF THE FRAME Take one ALUMINIUM PROFILE of 500 mm 19 7 out of the box ...

Страница 108: ...Slide two ANGULAR MOUNTS from the box in the end of the ALUMINIUM PROFILE of 500 mm 19 7 Slide this assembly in the left profile of the BASE FRAME ...

Страница 109: ...Slide it further down the profile until its centre is at 16 cm 6 3 from the edge of the base frame ...

Страница 110: ...Tighten the bolts on the ANGULAR MOUNTS Take all the parts out of the bag labelled with 21 ...

Страница 111: ...Now take 4 pieces as shown in the picture below out of the bag containing the plastic parts ROD CLAMP Z BIG Notice how the round hole must be 10 mm 0 39 in diameter ...

Страница 112: ...Take two rods out of the bag labelled with 7 These rods should have a diameter of 10 mm 0 39 and a length of 345 mm 13 6 ...

Страница 113: ...Use 4 square M5 nuts to assemble the following ...

Страница 114: ...Slide 2 of these down the left upright ALUMINIUM PROFILE as shown in the pictures below ...

Страница 115: ...Now slide two ROD CLAMP Z BIG pieces over the bolts as shown in the pictures below ...

Страница 116: ...Make sure that the ROD CLAMP Z BIG pieces are as far down as possible and then tighten the bolt Do not over tighten this bolt ...

Страница 117: ...Put the two rods in the ROD CLAMP Z BIG pieces ...

Страница 118: ...Take all the parts out of the bag labelled with 19 ...

Страница 119: ...Now take 4 pieces as shown in the picture below out of the bag containing the plastic parts BEARING CLAMP Z BIG ...

Страница 120: ...Slide 4 linear bearings into the 4 BEARING CLAMP Z BIG pieces ...

Страница 121: ...Use the circlip pliers to carefully fit the circlips around the both sides of the 4 LM10UU LINEAR BEARINGS ...

Страница 122: ......

Страница 123: ...Take all the parts out of the bag labelled with 20 ...

Страница 124: ...Use the 2 M4 countersunk screws to attach the small ALUMINIUM PROFILE to the Z CARRIAGE FRONT piece ...

Страница 125: ...Note the red markings Make sure the orientation is correct Use the M4 nuts and M4 toothed washers as shown in the picture below ...

Страница 126: ...Slide an M4 washer over the long M4 bolt Repeat this 8 times ...

Страница 127: ...T piece and the Z CARRIAGE back piece Make sure that the orientation of the pieces is exactly as in the picture watch the red arrows carefully Put the remaining bolts in place and use an M4 washer and an M4 locking nut on each bolt Do not tighten the bolts ...

Страница 128: ...Slide the 4 BEARING CLAMP Z BIG pieces between the 2 aluminium plates and over the bolts ...

Страница 129: ...Slightly tighten the bolts We will fully tighten these bolts at a later step in the building process ...

Страница 130: ...Slide this assembly over the upright 2 rods Pay attention to the orientation ...

Страница 131: ...Now slide the two remaining ROD CLAMP Z BIG pieces over the rods ...

Страница 132: ...Take two of these bolts you assembled earlier Slide these bolts in the upright profile so they fit in the ROD CLAMP Z BIG pieces ...

Страница 133: ...Tighten these bolts Do not over tighten ...

Страница 134: ...Making sure that this Z CARRIAGE can move freely up and down you can firmly tighten all the bolts that were previously only slightly tightened ...

Страница 135: ...005 ASSEMBLING THE RIGHT UPRIGHT OF THE FRAME Take one ALUMINIUM PROFILE of 500 mm 19 7 out of the box Slide two ANGULAR MOUNTS from the box in the end of the ALUMINIUM PROFILE of 500 mm 19 7 ...

Страница 136: ...Slide this assembly in the right profile of the BASE FRAME Slide it down the profile until its centre is at 16 cm 6 3 from the edge of the base frame ...

Страница 137: ......

Страница 138: ...Tighten the bolts on the ANGULAR MOUNTS Take all the parts out of the bag labelled with 22 ...

Страница 139: ...Now take the piece as shown in the picture below out of the bag containing the plastic parts BEARING CLAMP Z SMALL ...

Страница 140: ...Take all the parts out of the bag labelled with 23 ...

Страница 141: ...t of the bag labelled with 7 This rod should have a diameter of 8 mm 0 39 and a length of 300 mm 11 8 Now take the 2 pieces as shown in the picture below out of the bag containing the plastic parts ROD CLAMP Z SMALL ...

Страница 142: ...Slide an M5 washer over the M5 bolt and screw a square M5 nut on Repeat this 2 times ...

Страница 143: ...Slide one of these bolts in the right upright ALUMINIUM PROFILE ...

Страница 144: ...Slide one of the ROD CLAMP Z SMALL pieces over this bolt and make sure you tighten this bolt so that this piece sits at about 6 cm 2 36 of the base frame ...

Страница 145: ...Insert the rod into the ROD CLAMP Z SMALL piece ...

Страница 146: ...Slide an LM8UU LINEAR BEARING into the BEARING CLAMP Z SMALL piece Use the circlip pliers to carefully fit the circlips around the both sides of the LM8UU LINEAR BEARING ...

Страница 147: ......

Страница 148: ...piece over the rod as shown in the picture below Slide one of the M5 bolts with washer and square nut and slide it down the ALUMINIUM PROFILE and slide a ROD CLAMP Z SMALL over this bolt It should fit over the rod ...

Страница 149: ......

Страница 150: ...ASSEMBLING THE EXTRUDER ARM Take one ALUMINIUM PROFILE of 395 mm 15 6 out of the box Take the FAN HOLDER BRACKET out of the bag labelled with 25 also take 4 square M5 nuts bag 16 and 2 ANGULAR MOUNTS bag 14 ...

Страница 151: ...Slide the 2 ANGULAR MOUNTS into one end of the ALUMINIUM PROFILE of 395 mm 15 6 Slide 2 square M5 nuts into the ALUMINIUM PROFILE as shown in the picture below ...

Страница 152: ...Slide the FAN HOLDER BRACKET and 1 square M5 nut into the ALUMINIUM PROFILE Notice the orientation of each part ...

Страница 153: ...Now insert another square M5 nut on the opposite side of the fan holder bracket Notice the orientation ...

Страница 154: ...Now slide the ALUMINIUM PROFILE into the BEARING CLAMP Z SMALL piece ...

Страница 155: ...Now slide the two ANGULAR MOUNTS into the Z CARRIAGE Be careful that while doing this none of the square M5 nuts slide out of the angular profile ...

Страница 156: ...Make sure there is about 5 mm of a gap from the top of the Z CARRIAGE and the top of the ANGULAR MOUNT ...

Страница 157: ...Tighten all the bolts on the ANGULAR MOUNTS ...

Страница 158: ...Now take the last ALUMINIUM PROFILE it should be one of 450 mm 17 7 Take 4 ANGULAR MOUNTS out of bag 14 ...

Страница 159: ...Slide 2 ANGULAR MOUNTS on each end of the ALUMINIUM PROFILE ...

Страница 160: ...Slide this assembly in the top of the frame ...

Страница 161: ......

Страница 162: ...Slide the ALUMINIUM PROFILE down until the tops of the ANGULAR MOUNTS are flush with the tops of the frame ...

Страница 163: ......

Страница 164: ...Tighten all the bolts on the angular mounts Slide the two square nuts on the opposite of each other in the extruder arm towards the BEARING CLAMP Z SMALL piece ...

Страница 165: ...Use the 2 M5 bolts and 2 M5 washers to screw the BEARING CLAMP Z SMALL piece to the EXTRUDER ARM ...

Страница 166: ......

Страница 167: ...Tighten these bolts while making sure the Z CARRIAGE and the EXTRUDER ARM move freely ...

Страница 168: ...007 ASSEMBLING THE Z MOTOR AND THREADED ROD Take a motor out of the package labelled with 9 Take the parts out of the bag labelled with 26 ...

Страница 169: ...Now take the piece as shown in the picture below out of the bag containing the plastic parts Z ROD GUIDE ...

Страница 170: ...Slide 2 square M5 nut into the left upright ALUMINIUM PROFILE as shown in the pictures below ...

Страница 171: ......

Страница 172: ...Use 2 M5 bolts and 2 M5 toothed washers to bolt the Z MOTOR BRACKET to the frame ...

Страница 173: ...Make sure the bracket bottom is at MAXIMUM 4 5 cm 1 77 from the bottom frame It should be between 4 cm 1 57 and 4 5 cm 1 77 Tighten the 2 bolts and make sure that the bracket is perfectly horizontal ...

Страница 174: ...Take the 2 M3 bolts and 2 M3 toothed washers and bolt the motor to the bracket Tighten these bolts firmly ...

Страница 175: ...Screw an M8 bolt followed by an M8 washer an M8 toothed washer an M8 washer and the MOTOR CONNECTOR as shown in the picture below Tighten everything firmly ...

Страница 176: ...Take the small locking bolt Screw it in the MOTOR CONNECTOR Do not screw this bolt in completely ...

Страница 177: ...Place the MOTOR CONNECTOR over the motor shaft Make sure that the shaft goes as far as it can Now tighten the small locking bolt ...

Страница 178: ...Now take these pieces as shown in the picture below out of the bag containing the plastic parts Z FOLLOWER A and Z FOLLOWER B Take the parts out of the bag labelled with 27 ...

Страница 179: ...Slide the Z FOLLOWER A piece over the rod as shown in the picture Watch the orientation ...

Страница 180: ...Screw the M8 nut over the rod and take the 2 M5 bolts and 2 M5 washers and screw them into the Z CARRIAGE Slide the Z FOLLOWER B piece over the rod as shown in the picture Watch the orientation ...

Страница 181: ...Tighten the MOTOR CONNECTOR to make sure there is no play ...

Страница 182: ...tach the Z FOLLOWER A piece to the CARRIAGE Do not fully tighten these bolts Turn the rod until the M8 bolt sits snugly into the Z FOLLOWER A piece Snap the Z FOLLOWER B piece into the Z FOLLOWER A piece ...

Страница 183: ...Take the 2 M4 bolts and 2 M4 washers and screw them into the top of the Z FOLLOWER assembly as shown in the picture below ...

Страница 184: ...Use 2 M4 nuts to keep the two Z FOLLOWER pieces together ...

Страница 185: ...Tighten these bolts Now fully tighten the bolts that attach the Z FOLLOWER assembly to Z CARRIAGE assembly ...

Страница 186: ...Screw an M8 locking bolt on the rod followed by an M8 washer ...

Страница 187: ...Slide a 608 bearing into the Z ROD GUIDE piece Slide this assembly over the rod ...

Страница 188: ...Take an M5 bolt an M5 washer and a square M5 nut Slide this assembly into the left upright ALUMINIUM PROFILE as shown in the picture below ...

Страница 189: ...Slide the assembly over the Z ROD GUIDE and tighten the bolt so that it is fixed but still possible to slide up and down ...

Страница 190: ...Slide this bolt and Z ROD GUIDE down until the 608 bearing meets the M8 washer Screw an M8 locking nut over the rod as shown in the picture ...

Страница 191: ......

Страница 192: ...The build should now look like this ...

Страница 193: ......

Страница 194: ...008 ASSEMBLING THE X DRIVETRAIN Take the parts out of the bag labelled with 28 Take the piece of 86 cm 3 39 belt you cut earlier ...

Страница 195: ...Take the parts out of the bag labelled with 29 ...

Страница 196: ...Take the two X BELT CLAMPS 4 M4 bolts 4 M4 toothed washers and 4 M4 nuts Bolt the X BELT CLAMPS as shown to the X CARRIAGE Notice the orientation of all the components ...

Страница 197: ......

Страница 198: ...Take the short M5 bolt and an M5 toothed washer and screw the X PULLEY BRACKET to the square nut on the left side of the base frame you put there earlier Do not fully tighten the bolt ...

Страница 199: ......

Страница 200: ...Take the large M5 bolt 6 small M5 washers 2 large M5 washers and 1 625 bearing And assemble the following ...

Страница 201: ...Use an M5 locking nut and an M5 washer to bolt this assembly to the X PULLEY BRACKET as shown in the picture below ...

Страница 202: ......

Страница 203: ...m the X BELT CLAMPS and the X pulley should be in one line Slide the X PULLEY BRACKET until it is in one line with the two X BELT CLAMPS and then tighten the bolt holding it to the base frame Make sure it is perfectly horizontal ...

Страница 204: ...Take two short M5 bolts and two M5 toothed washers and screw the X MOTOR BRACKET to the 2 square nuts on the right side of the base frame you put there earlier Do not fully tighten the bolts ...

Страница 205: ...Take the small M3 locking bolt and screw it into the X TOOTHED PULLEY Do not screw it in completely ...

Страница 206: ...Slide the toothed pulley over the shaft of the motor and tighten the small M3 bolt Watch the orientation of the pulley closely and make sure it is flush at the top ...

Страница 207: ...Take the 2 M3 bolts and the M3 toothed washers and use them to bolt the motor in place ...

Страница 208: ...The pulley of the motor should be in line with the 2 X BELT CLAMP pieces Slide it in place and tighten the bolts Make sure it is completely level ...

Страница 209: ...Now clamp the end of the belt into the leftmost X BELT CLAMP Tighten the nuts ...

Страница 210: ...Thread the belt around the pulley ...

Страница 211: ...Loop the belt through the Y belt and around the motor pulley ...

Страница 212: ...Clamp the end of the belt between the X BELT CLAMP on the right Pull tension on the belt before tightening the nuts on the X BELT CLAMP ...

Страница 213: ......

Страница 214: ......

Страница 215: ...arts LARGE GEAR SMALL GEAR EXTRUDER BASE EXTRUDER SPRING MOUNT FILAMENT GUIDER EXTRUDER BEARING CLAMP A EXTRUDER BEARING CLAMP B Attention there is one SMALL GEAR with a small threaded hole on the side this is the one you need there are also 3 SMALL GEARS in a separate bag without the small threaded hole on the side these are spare parts Do not use one of these 3 ...

Страница 216: ...Take 4 M3 nuts and push them into the EXTRUDER BASE as shown below ...

Страница 217: ...Take the EXTRUDER MOUNT PLATE and 4 M3x16 bolts ...

Страница 218: ...Bolt the EXTRUDER MOUNT PLATE to the EXTRUDER BASE Watch the orientation of the pieces closely Do not fully tighten these bolts ...

Страница 219: ...Take 2 M4 bolts and 2 M4 washers Bolt the FRONT AND BACK EXTRUDER PLATE to the EXTRUDER BASE Watch the orientation of the parts closely ...

Страница 220: ......

Страница 221: ...Use 2 M4 locking nuts and 2 M4 washers Do not tighten the nuts ...

Страница 222: ...Use the M5 butterfly bolt and an M5 nut as shown in the picture below together with the EXTRUDER SPRING MOUNT ...

Страница 223: ...Slide this assembly into the FRONT AND BACK EXTRUDER PLATE Tighten the bolts that hold the FRONT AND BACK EXTRUDER PLATE together ...

Страница 224: ...Tighten the bolts that hold the EXTRUDER MOUNT PLATE to THE EXTRUDER BASE ...

Страница 225: ...Use an M5 locking nut and screw it on the end of the butterfly bolt Screw this bolt further down so there is about 3 to 5 mm 0 12 to 0 2 of thread from the butterfly bolt visible ...

Страница 226: ...Push 2 M3 nuts into the EXTRUDER BEARING CLAMP A piece ...

Страница 227: ...Take a 608 bearing out of the bag with 3 bearings and put it between the EXTRUDER BEARING CLAMP A and the EXTRUDER BEARING CLAMP B ...

Страница 228: ......

Страница 229: ...Take the 2 M3x20 bolts and bolt the two halves together ...

Страница 230: ...If the bolts stick out a bit you should grind them down ...

Страница 231: ...Use a small file and grind the bolts down Make sure that none of the grindings end up in the 608 BEARING ...

Страница 232: ...If the bolts are almost flush with the plastic they will be ok ...

Страница 233: ...Now screw the small locking bolt M4 x 5 in the small gear Do not screw it in completely ...

Страница 234: ...otor out of the package labelled with 9 and slide the small gear over the shaft Slide it down until there is just place for a piece of paper between the motor and the small gear Then tighten the small locking bolt ...

Страница 235: ...Now take the 2 metal spacers and two M3 x 16 bolts ...

Страница 236: ...Slide the two bolts into the EXTRUDER BASE piece as shown in the picture below ...

Страница 237: ...Tightly screw the metal spacers on these bolts ...

Страница 238: ...Slide the BEARING CLAMP assembly into the extruder assembly ...

Страница 239: ...Use a long M4 bolt and an M4 washer to lock the BEARING CLAMP assembly in place ...

Страница 240: ...Use an M4 washer and an M4 bolt to slightly tighten this bolt ...

Страница 241: ...Take the small M5 washer and the spring ...

Страница 242: ...Place the spring into the cavity of the BEARING CLAMP assembly Slide the washer over the butterfly bolt ...

Страница 243: ...Carefully force the spring over the butterfly bolt Take 2 long M4 bolts and 2 M4 washers Slide these two bolts in the two holes at the top of the extruder housing ...

Страница 244: ...Take the filament guide piece and slide it over these bolts Watch the orientation of this piece ...

Страница 245: ...Take 2 M4 washers and 2 M4 locking bolts to slightly tighten these bolts ...

Страница 246: ...R 2 608 BEARINGS 2 M8 washers and the HOBBED BOLT Slide the HOBBED BOLT into the LARGE GEAR so that the head of the HOBBED BOLT fits snugly in the cavity of the LARGE GEAR Slide the 3 M8 washers over the bolt followed by a 608 BEARING ...

Страница 247: ...Slide this assembly into the extruder housing Watch the orientation carefully ...

Страница 248: ......

Страница 249: ...Slide a 608 BEARING over the other end of the HOBBED BOLT Slide an M8 washer to cover the 608 BEARING ...

Страница 250: ...Screw an M8 locking nut on the HOBBED BOLT ...

Страница 251: ...Tighten this bolt but make sure that the large gear turns smoothly The extruder housing should look like this ...

Страница 252: ...Take a long M4 bolt and an M4 washer ...

Страница 253: ...Place it as shown in the picture below Tighten this bolt slightly ...

Страница 254: ...Take the 3 M3 x 6 bolts ...

Страница 255: ...Bolt the motor to the extruder housing Do not fully tighten these bolts ...

Страница 256: ...Position the motor so the teeth of the gears interlock as shown in the picture below Then you can fully tighten the bolts ...

Страница 257: ...Take 2 M3 x 25 bolts and 2 M3 washers ...

Страница 258: ...into the spacers for later use the extruder itself will be mounted with these bolts Take the 2 M5 bolts the two large M5 washers and 2 M5 toothed washers Place these bolts and washers as shown in the pictures below ...

Страница 259: ...Notice the 2 large M5 washers ...

Страница 260: ...square M5 nuts in the bottom of the extruder arm profile you put there before Bolt the extruder to these two nuts Do not tighten these bolts fully Notice the orientation the extruder housing should be facing forward ...

Страница 261: ...Slide the housing so the centre of the HOBBED BOLT sits at 20 cm 0 79 of the Z CARRIAGE ...

Страница 262: ...Now make sure the extruder housing sits level and there is about a 1 mm 0 04 gap between the extruder arm profile and the back of the motor ...

Страница 263: ...Now you can tighten the bolts that hold the extruder in place ...

Страница 264: ...010 ASSEMBLING THE HEATED BED Take all the parts out of the bag labelled with 32 Now take the pieces as shown in the picture below out of the bag with all the plastic parts THUMB SCREWS ...

Страница 265: ...Take the 4 countersunk M4 bolts and put them through the BED PLATE ...

Страница 266: ...Use 4 M4 toothed washers and 4 M4 nuts ...

Страница 267: ...Tighten all these bolts firmly Take all the parts out of the bag labelled with 33 Take extra care with the bag with the small NTC thermistor ...

Страница 268: ...Lay the CARDBOARD ISOLATOR on top of the BED PLATE and align the holes Watch the orientation of the bedplate carefully ...

Страница 269: ...Now take the HEATED BED PCB and the NTC THERMISTOR ...

Страница 270: ...Tin one pad ...

Страница 271: ...Place the NTC THERMISTOR with one side on the pad while you apply heat it does not matter which side a thermistor is not polarized Make sure you do not heat the thermistor for too long ...

Страница 272: ...Now tin the other pad and other side of the NTC THERMISTOR ...

Страница 273: ...A soldered NTC THERMISTOR should look like this Place the HEATED BED PCB on the BED PLATE Watch the orientation carefully ...

Страница 274: ...Insert the 4 countersunk M3 bolts in the 4 holes ...

Страница 275: ...Use 4 M3 washers and 4 M3 nuts to secure the HEATED BED PCB to the BED PLATE Tighten these 4 bolts firmly ...

Страница 276: ...Insert an M4 nut into 4 THUMB SCREWS ...

Страница 277: ...Screw these THUMB SCREWS onto the 4 BED PLATE bolts all the way down ...

Страница 278: ...Now place the bed onto the X CARRIAGE Make sure all the 4 bolts slide through the BED SUPPORT PLATE Notice the orientation ...

Страница 279: ...Insert an M4 nut into 4 THUMB SCREWS ...

Страница 280: ...Put an M3 toothed washer on each of the THUMB SCREWS and screw these on each of the BED PLATE bolts as shown in the pictures below ...

Страница 281: ......

Страница 282: ......

Страница 283: ...011 FINISHING THE FRAME Take all the parts out of the bag labelled with 35 You will also need the COIL SUPPORT you assembled earlier ...

Страница 284: ...Now take 2 pieces as shown in the picture below out of the bag containing the plastic parts PROFILE MOUNTS ...

Страница 285: ...Slide these PROFILE MOUNTS in the right upright ALUMINIUM PROFILE as shown in the pictures below ...

Страница 286: ...Next slide the COIL SUPPORT in the same profile and align it with the horizontal ALUMINIUM PROFILE Tighten it firmly ...

Страница 287: ...Place an END CAP on every open ALUMINIUM PROFILE end ...

Страница 288: ......

Страница 289: ......

Страница 290: ......

Страница 291: ...012 MOUNTING THE Z X END STOPS Take all the parts out of the bag labelled with 39 Now take the piece as shown in the picture below out of the bag containing the plastic parts ADJUST SCREW BRACKET ...

Страница 292: ...Slide an M3 nut into the ADJUST SCREW BRACKET piece as shown below ...

Страница 293: ...Take the M4 bolt and an M4 washer and bolt the ADJUST SCREW BRACKET piece to the Z CARRIAGE as shown in the pictures Use an M4 toothed washer and an M4 nut to bolt everything together firmly ...

Страница 294: ......

Страница 295: ...Use the long M3 screw with an M3 nut and an M3 toothed washer as shown in the picture ...

Страница 296: ...Take all the parts out of the bag labelled with 38 Slide the M3 bolt with an M3 washer and an M3 toothed washer through the micro switch as shown in the pictures ...

Страница 297: ...Bolt the micro switch to the Z MOTOR BRACKET use an M3 bolt Make sure it is level ...

Страница 298: ...Take all the parts out of the bag labelled with 41 ...

Страница 299: ...Slide the M3 bolt with an M3 toothed washer through the micro switch ...

Страница 300: ...Put the M4 washer on the other end Bolt the micro switch to the X motor as shown in the pictures below ...

Страница 301: ...Make sure that the micro switch is in line with the screw on the X CARRIAGE If not you will have to reposition both X PULLEY BRACKET and X MOTOR BRACKET ...

Страница 302: ......

Страница 303: ...013 MOUNTING THE FAN Take all the parts out of the bag labelled with 36 Bend the FAN HOLDER as in the pictures below The angles should be roughly the same ...

Страница 304: ......

Страница 305: ......

Страница 306: ......

Страница 307: ...Take the M3 bolt with an M3 washer ...

Страница 308: ...Slide it through the fan and add the FAN HOLDER ...

Страница 309: ...Add an M3 toothed washer and an M3 nut ...

Страница 310: ...Take the M4 bolt and an M4 washer Slide it through the FAN HOLDER and mount it to the FAN HOLDER BRACKET you put earlier on the extruder arm with an M4 nut and an M4 toothed washer ...

Страница 311: ......

Страница 312: ...Tighten this bolt make sure that the FAN HOLDER is vertical ...

Страница 313: ...Tighten the bolt on the fan make sure that the fan is level Slide the FAN HOLDER BRACKET closer to the extruder and tighten it firmly ...

Страница 314: ...Place the wire as follows ...

Страница 315: ......

Страница 316: ...014 MOUNTING THE CONTROLLER BOARD Take all the parts out of the bag labelled with 34 and 37 ...

Страница 317: ...Slide 2 of the small plastic rings over the bolts Watch the orientation of the plastic rings ...

Страница 318: ...Make sure that the plastic PROFILE MOUNTS are approx 105 mm 4 13 apart ...

Страница 319: ...Slide the bolts through the controller board as shown in the pictures below Watch the orientation of the controller board closely ...

Страница 320: ...Slide a spacer over each bolt Screw the bolts into the PROFILE MOUNTS ...

Страница 321: ......

Страница 322: ...The board should be oriented as follows ...

Страница 323: ......

Страница 324: ...015 WIRING THE EXTRUDER MOTOR AND FAN Take the MULTI COLOURED FLATCABLE out of the bag labelled with 40 Cut a piece of 100 cm 39 4 This length is critical measure twice before cutting ...

Страница 325: ...Detach rip them of the outer Brown and Red coloured wires from the pack over the whole length Keep these apart you will need these later ...

Страница 326: ...cm 0 79 Group 1 Blue Green Yellow Orange Group 2 Red Brown Group 3 Black White Group 4 Grey Violet Blue Group 5 Green Yellow Orange Strip the wires from group 4 and group 5 5 mm and twist the wires in a group together as shown in the picture ...

Страница 327: ...Strip the wires from group 3 5 mm 0 2 Do not twist these together ...

Страница 328: ...Strip the wires from group 2 5 mm 0 2 Do not twist these together Strip the wires from group 1 5 mm 0 2 Do not twist these together ...

Страница 329: ...Tin all the wires Take extra care when tinning the wires from group 4 and 5 since these are twisted together they need a bit more tin to make sure they all stay together ...

Страница 330: ...Place this end of the cable next to the extruder with group 1 closest to the extruder housing Secure the cable with a large tie strip from the bag labelled with 40 ...

Страница 331: ...e sure that the extruder arm is at its lowest point an then secure the cable to the horizontal profile at the top with a large tie strip as shown in the picture Use only the length of cable needed not more ...

Страница 332: ...Next secure the cable with a large tie strip next to the right upright profile ...

Страница 333: ...Fold the cable as shown in the pictures below and secure the cable with a large tie strip ...

Страница 334: ...On this end of the cable detach 2 cm 0 79 the Blue Green Yellow Orange wires as a group ...

Страница 335: ...Strip the 4 wires 5 mm 0 2 and tin them Take a board to wire connector with 4 wires out of the bag labelled with 40 ...

Страница 336: ...Plug the female connector in the male connector labelled with E MOTOR on the controller board ...

Страница 337: ...hrink tubing of 1 5 cm 0 59 long and 1 large piece of the biggest heat shrink tubing of 4 cm 1 57 You can find the heat shrink tubing in the bag labelled with 40 Slide the biggest piece of heat shrink tubing over the 4 wires from the connector ...

Страница 338: ...Slide the 4 small pieces of heat shrink tubing over the 4 wires of the connector ...

Страница 339: ...o the 4 wires of the flat cable you tinned earlier Watch the colours closely Flat cable Connector wires Blue Yellow Green Orange Yellow Red Orange Brown Slide the small heat shrink tubes over the solder joints and heat them up so they shrink ...

Страница 340: ...Now slide the big piece of heat shrink tubing over the 4 small pieces heat the big piece so it covers and protects the 4 heat shrunk joints ...

Страница 341: ...Take a board to wire connector with 2 wires out of the bag labelled with 40 ...

Страница 342: ...Plug the female connector in the male connector labelled with FAN on the controller board Detach 2 cm the Red and Brown wires from the flat cable as a group ...

Страница 343: ...Strip and tin these two wires ...

Страница 344: ......

Страница 345: ... shrink tubing of 1 5 cm 0 59 long and 1 large piece of the medium size heat shrink tubing of 4 cm 1 57 You can find the heat shrink tubing in the bag labelled with 40 Slide the medium size heat shrink tubes over the 2 wires of the connector ...

Страница 346: ...Slide the 2 small heat shrink tubes over the 2 wires of the connector ...

Страница 347: ... from the connector to the 2 wires of the flat cable you tinned earlier Watch the colours closely Flat cable Connector wires Red Red Brown Brown Slide the 2 small heat shrink tubes over the solder joints and heat them up ...

Страница 348: ......

Страница 349: ...Now slide the medium size piece of heat shrink tubing over the 2 small pieces heat the medium size piece so it covers and protects the 2 heat shrunk joints ...

Страница 350: ...Take a board to wire connector with 2 wires out of the bag labelled with 40 Plug the female connector in the male connector labelled with THERM1 on the controller board ...

Страница 351: ...Detach 2 cm 0 79 the Black and White wires from the flat cable as a group ...

Страница 352: ...Strip the two wires 5 mm 0 2 and tin them ...

Страница 353: ... shrink tubing of 1 5 cm 0 59 long and 1 large piece of the medium size heat shrink tubing of 4 cm 1 57 You can find the heat shrink tubing in the bag labelled with 40 Slide the medium size heat shrink tubes over the 2 wires of the connector ...

Страница 354: ...l heat shrink tubes over the 2 wires of the connector Solder the 2 wires from the connector to the 2 wires of the flat cable you tinned earlier Watch the colours closely Flat cable Connector wires Black Red White Brown ...

Страница 355: ...Slide the 2 small heat shrink tubes over the solder joints and heat them up ...

Страница 356: ...Now slide the medium size piece of heat shrink tubing over the 2 small pieces heat the medium size piece so it covers and protects the 2 heat shrunk joints ...

Страница 357: ...Next detach 2 cm 0 79 the Orange Yellow Green and Blue Violet Grey as groups ...

Страница 358: ...Strip the wires 5 mm 0 2 and twist them together per group ...

Страница 359: ...Tin the wires together per group Take a board to wire connector with 4 wires out of the bag labelled with 40 ...

Страница 360: ...abelled with HEATER1 on the controller board Cut 2 small pieces of the medium size heat shrink tubing of 1 5 cm 0 59 long and 1 large piece of the biggest heat shrink tubing of 4 cm 1 57 You can find the heat shrink tubing in the bag labelled with 40 ...

Страница 361: ...Slide the big heat shrink tubes over the 4 wires of the connector ...

Страница 362: ...Slide 1 medium size heat shrink tubes over the Yellow and Orange wire and 1 medium size heat shrink tube over the Red and Brown wire ...

Страница 363: ...Next twist and tin the ends of the Yellow and Orange wires together Also twist and tin the ends of the Red and Brown wires together ...

Страница 364: ... cable you tinned earlier Watch the colours closely and respect the groups Flat cable Connector wires Orange Yellow Green Red and Brown Blue Violet Grey Yellow and Orange Slide the medium size heat shrink tubes over the solder joints and heat them up so they shrink ...

Страница 365: ...w slide the big piece of heat shrink tubing over the 2 medium size pieces heat the big piece so it covers and protects the 2 heat shrunk joints Secure all the joints with 2 large tie strips to the profile ...

Страница 366: ......

Страница 367: ...Use some small tie strips bag 40 to group the wires together ...

Страница 368: ...Turn you attention to the other end of the flat cable again Take the wires of the extruder motor and tin them ...

Страница 369: ...Cut 4 small pieces of the small heat shrink tubing of 1 5 cm 0 59 long and 1 large piece of the biggest heat shrink tubing of 4 cm 1 57 You can find the heat shrink tubing in the bag labelled with 40 ...

Страница 370: ...Slide the big heat shrink tube over the 4 wires of the motor Slide the 4 small heat shrink tubes over the 4 wires of the motor ...

Страница 371: ...Tin all the wires ...

Страница 372: ...to the 4 wires of the flat cable you tinned earlier Watch the colours closely Flat cable Motor wires Blue Blue Green Red Yellow Green Orange Black Slide the small heat shrink tubes over the solder joints and heat them up so they shrink ...

Страница 373: ...Now slide the big piece of heat shrink tubing over the 4 small pieces heat the big piece so it covers and protects the 4 heat shrunk joints ...

Страница 374: ...Now take the 2 wires of the fan and tin them ...

Страница 375: ...t 2 small pieces of the smallest heat shrink tubing of 1 5 cm 0 59 long and 1 large piece of the medium size heat shrink tubing of 4 cm 1 57 You can find the heat shrink tubing in the bag labelled with 40 ...

Страница 376: ...Slide the medium size heat shrink tube over the 2 wires of the fan Slide the 2 small heat shrink tubes over the 2 wires of the connector ...

Страница 377: ...Solder the 2 wires from the fan to the 2 wires of the flat cable you tinned earlier Watch the colours closely Flat cable Fan wires Red Red Brown Black ...

Страница 378: ...Slide the small heat shrink tubes over the solder joints and heat them up so they shrink ...

Страница 379: ...Now slide the big piece of heat shrink tubing over the 2 small pieces heat the big piece so it covers and protects the 2 heat shrunk joints ...

Страница 380: ...Use a small tie strip to keep the cables together ...

Страница 381: ...Use a small tie strip to guide the cable of the fan ...

Страница 382: ...We will return to this flat cable again in a later chapter to hook up the extruder itself ...

Страница 383: ...ABLE out of the bag labelled with 40 Cut a piece of 100 cm 3 94 This length is critical measure twice before cutting Detach rip them of the outer Blue Green Yellow Orange Red and Brown colour wires from the pack over the whole length We will use these colours for this chapter ...

Страница 384: ...Detach the Brown and Red wire for 2 cm 0 79 Strip and tin the wires ...

Страница 385: ...Cut 4 medium size pieces of the smallest heat shrink tubing of 1 5 cm 0 59 long ...

Страница 386: ...Slide the 2 medium size pieces of heat shrink tubing over the Red and Brown wires of the flat cable Tin the two outer contacts of the Z micro switch ...

Страница 387: ...Solder the Red and Brown wires to the contacts ...

Страница 388: ...Slide the heat shrink tubes over the contacts and heat them up ...

Страница 389: ...motor a bit and thin them Cut 4 small pieces of the smallest heat shrink tubing of 1 5 cm 0 59 long and 1 large piece of the biggest heat shrink tubing of 4 cm 1 57 You can find the heat shrink tubing in the bag labelled with 40 ...

Страница 390: ...Slide the biggest piece of heat shrink tubing over the 4 wires from the motor Slide the 4 small pieces of heat shrink tubing over the 4 wires of the motor ...

Страница 391: ...Solder the 4 wires from the motor to the 4 wires of the flat cable you tinned earlier Watch the colours closely Flat cable Motor wires Blue Blue Green Red Yellow Green Orange Black ...

Страница 392: ...Slide the small heat shrink tubes over the solder joints and heat them up so they shrink ...

Страница 393: ...Now slide the big piece of heat shrink tubing over the 4 small pieces heat the big piece so it covers and protects the 4 heat shrunk joints ...

Страница 394: ...Use two small tie strips to hold the wires in place as shown in the picture below ...

Страница 395: ...Slide the flat cable in the hollow space of the profile run it through the back of the printer as shown in the picture below ...

Страница 396: ...Take a board to wire connector with 3 wires out of the bag labelled with 40 ...

Страница 397: ...Cut the middle wire away at the connector ...

Страница 398: ...Plug the female connector in the male connector labelled with ZSTOP on the controller board ...

Страница 399: ...Strip all the wires from the flat cable that comes from the Z motor ...

Страница 400: ...t 2 small pieces of the smallest heat shrink tubing of 1 5 cm 0 59 long and 1 large piece of the medium size heat shrink tubing of 4 cm 1 57 You can find the heat shrink tubing in the bag labelled with 40 ...

Страница 401: ...Slide the medium size heat shrink tubes over the 2 wires of the connector Slide the 2 small heat shrink tubes over the 2 wires of the connector ...

Страница 402: ...Solder the 2 wires from the connector to the 2 wires of the flat cable you tinned earlier Watch the colours closely Flat cable Connector wires Red Red Brown Brown ...

Страница 403: ...Slide the 2 small heat shrink tubes over the solder joints and heat them up ...

Страница 404: ...Now slide the medium size piece of heat shrink tubing over the 2 small pieces heat the medium size piece so it covers and protects the 2 heat shrunk joints ...

Страница 405: ...Take a board to wire connector with 4 wires out of the bag labelled with 40 Plug the female connector in the male connector labelled with Z MOTOR on the controller board ...

Страница 406: ...est heat shrink tubing of 1 5 cm 0 59 long and 1 large piece of the big heat shrink tubing of 4 cm 1 57 You can find the heat shrink tubing in the bag labelled with 40 Slide the big heat shrink tubes over the 4 wires of the connector ...

Страница 407: ...tubes over the 4 wires of the connector Solder the 4 wires from the connector to the 4 wires of the flat cable you tinned earlier Watch the colours closely Flat cable Connector wires Blue Yellow Green Orange Yellow Red Orange Brown ...

Страница 408: ...Slide the small heat shrink tubes over the solder joints and heat them up so they shrink ...

Страница 409: ...Now slide the big piece of heat shrink tubing over the 4 small pieces heat the big piece so it covers and protects the 4 heat shrunk joints ...

Страница 410: ...Use small tie strips to group the cables together ...

Страница 411: ...Tuck the excess cable into the void in the profiles The controller board should now look like this ...

Страница 412: ......

Страница 413: ...RING THE X AXIS MOTOR AND MICRO SWITCH Take a board to wire connector with 4 wires out of the bag labelled with 40 Plug the female connector in the male connector labelled with X MOTOR on the controller board ...

Страница 414: ...Cut the wires of the X axis motor down to about 15 cm 5 9 ...

Страница 415: ...m 0 2 and tin them Cut 4 small pieces of the smallest heat shrink tubing of 1 5 cm 0 59 long and 1 large piece of the biggest heat shrink tubing of 4 cm 1 57 You can find the heat shrink tubing in the bag labelled with 40 ...

Страница 416: ...Slide the big heat shrink tube over the 4 wires of the connector Slide the 4 small heat shrink tubes over the 4 wires of the connector ...

Страница 417: ...Solder the 4 wires from the motor to the 4 wires of the connector you tinned earlier Watch the colours closely Connector cable Motor wires Yellow Blue Orange Red Red Green Brown Black ...

Страница 418: ...Slide the small heat shrink tubes over the solder joints and heat them up so they shrink ...

Страница 419: ...Now slide the big piece of heat shrink tubing over the 4 small pieces heat the big piece so it covers and protects the 4 heat shrunk joints ...

Страница 420: ...Tuck the excess cable into the void in the profiles Take a piece of Red and Brown wire that you detached from the flat cable earlier Strip the ends 5 mm 0 2 and tin them ...

Страница 421: ...Tin the contact points of the X micro switch Be careful and don t touch the belt with the hot soldering iron ...

Страница 422: ...Cut 2 small pieces of the smallest heat shrink tubing of 1 5 cm 0 59 long Slide them over the ends of the Red and Brown wire you tinned earlier ...

Страница 423: ...Solder the wires to the contact points of the micro switch slide the heat shrink tubes over the contacts and shrink them Use small tie strips to hold the Red and Brown wire in place ...

Страница 424: ...Take a board to wire connector with 3 wires out of the bag labelled with 40 ...

Страница 425: ...Cut the middle wire away at the connector ...

Страница 426: ...Plug the female connector in the male connector labelled with XSTOP on the controller board ...

Страница 427: ...Cut the Red and Brown wire from the X micro switch so that it can connect to the wires of the connector you just plugged in Strip 5 mm 0 2 and tin the ends of these wires ...

Страница 428: ...t 2 small pieces of the smallest heat shrink tubing of 1 5 cm 0 59 long and 1 large piece of the medium size heat shrink tubing of 4 cm 1 57 You can find the heat shrink tubing in the bag labelled with 40 ...

Страница 429: ...Slide the medium size heat shrink tubes over the 2 wires of the connector ...

Страница 430: ... shrink tubes over the 2 wires of the connector Solder the 2 wires from the Red and Brown wire to the 2 wires of the flat connector you tinned earlier Watch the colours closely Flat cable Connector wires Red Red Brown Brown ...

Страница 431: ...Slide the 2 small heat shrink tubes over the solder joints and heat them up ...

Страница 432: ...slide the medium size piece of heat shrink tubing over the 2 small pieces heat the medium size piece so it covers and protects the 2 heat shrunk joints Use a few small tie strips to hold the wires together ...

Страница 433: ......

Страница 434: ...d be 1 meter 39 4 long Detach the following groups for about 2 cm 0 79 Group 1 Brown Red Group 2 Orange Yellow Green Blue Group 3 Violet Grey White Black Group 4 Brown Red Orange Yellow Green Blue Strip and thin the first 3 groups Make sure you twist the wires from group 2 and 3 together ...

Страница 435: ...Twist the wires from group 2 and 3 together before soldering them together ...

Страница 436: ... THERM Group 2 and 3 should go through the hole marked with HEATER Now insert the tinned pieces of the wires into the small holes the wires from Group 1 go into the holes that correspond with THERM not polarized and the wires from Group 2 and 3 go into the holes that correspond with HEATER not polarized ...

Страница 437: ...Solder the end of the wires to the bottom of the board Take extra care when soldering these points to not damage a part of the printer with the hot soldering iron ...

Страница 438: ...Detach Group 4 23 cm 9 06 from the wires that are now connected to the HEATED BED PCB ...

Страница 439: ...ten the wires of Group 1 2 and 3 Make sure the bed can move to its full extent without the wire catching or stretching It s good practice to give it some bends as shown in the picture so that it folds nicely when the bed is moving ...

Страница 440: ...Fold the cable as shown in the picture below Thread the cable through the hole ...

Страница 441: ...Notice where the cable splits ...

Страница 442: ...Split the wires as shown in the picture You should have a group with the following wires Blue Green Yellow Orange and a group with the following Red Brown ...

Страница 443: ...t the group with the following wires Blue Green Yellow Orange and the wires of the motors so they can connect Look at the picture below for guidance Strip 5 mm 0 2 the wires as shown in the pictures below ...

Страница 444: ...Tin the wires ...

Страница 445: ...rink tubing of 1 5 cm 0 59 long and 1 large piece of the biggest heat shrink tubing of 4 cm 1 57 You can find the heat shrink tubing in the bag labelled with 40 Slide the biggest piece of heat shrink tubing over the 4 wires from the flat cable ...

Страница 446: ...pieces of heat shrink tubing over the 4 wires of the motor Solder the 4 wires from the motor to the 4 wires of the flat cable Watch the colours closely Flat cable Motor wires Blue Blue Green Red Yellow Green Orange Black ...

Страница 447: ...Slide the small heat shrink tubes over the solder joints and heat them up so they shrink ...

Страница 448: ...e the big piece of heat shrink tubing over the 4 small pieces heat the big piece so it covers and protects the 4 heat shrunk joints Then use a small tie strip to keep the wires in place as shown in the picture ...

Страница 449: ...Slide the Red and Brown wire through the hole as shown in the picture below ...

Страница 450: ...Fold the cable as shown in the pictures below and secure it with small tie strips ...

Страница 451: ...Secure the cable firmly so it is parallel to the frame ...

Страница 452: ...Cut the Red and Brown wire as shown in the pictures below ...

Страница 453: ...Strip 5 mm 0 2 and tin the wires ...

Страница 454: ...Cut 4 medium size pieces of the smallest heat shrink tubing of 1 5 cm 0 59 long Slide the 2 medium size pieces of heat shrink tubing over the Red and Brown wires of the flat cable ...

Страница 455: ...Tin the two outer contacts of the Y micro switch ...

Страница 456: ...Solder the Red and Brown wires to the contacts Slide the heat shrink tubes over the contacts and heat them up ...

Страница 457: ...Now move the X CARRIAGE as far away as possible from the controller board Lead the flat cable as shown in the picture and secure it with a large tie strip ...

Страница 458: ...Lead the flat cable further along the ALUMINIUM PROFILES while securing it with large tie strips Notice how the cable folds in the corner and disappears under the ALUMINIUM PROFILE ...

Страница 459: ...Fold and secure the cable as shown in the picture below Take a board to wire connector with 4 wires out of the bag labelled with 40 ...

Страница 460: ...Plug the female connector in the male connector labelled with Y MOTOR on the controller board ...

Страница 461: ...Blue Green Yellow Orange and tin them Cut 2 small pieces of the smallest heat shrink tubing of 1 5 cm 0 59 long and 1 large piece of the big heat shrink tubing of 4 cm 1 57 You can find the heat shrink tubing in the bag labelled with 40 ...

Страница 462: ...Slide the big heat shrink tubes over the 4 wires of the connector Slide the 4 small heat shrink tubes over the 4 wires of the connector ...

Страница 463: ...Solder the 4 wires from the connector to the 4 wires of the flat cable you tinned earlier Watch the colours closely Flat cable Connector wires Blue Yellow Green Orange Yellow Red Orange Brown ...

Страница 464: ...Slide the small heat shrink tubes over the solder joints and heat them up so they shrink ...

Страница 465: ...Now slide the big piece of heat shrink tubing over the 4 small pieces heat the big piece so it covers and protects the 4 heat shrunk joints ...

Страница 466: ...Strip 5 mm 0 2 the Red and Brown wire from the flat cable and tin the ends ...

Страница 467: ...Take a board to wire connector with 3 wires out of the bag labelled with 40 ...

Страница 468: ...Cut the middle wire away at the connector Plug the female connector in the male connector labelled with YSTOP on the controller board ...

Страница 469: ... shrink tubing of 1 5 cm 0 59 long and 1 large piece of the medium size heat shrink tubing of 4 cm 1 57 You can find the heat shrink tubing in the bag labelled with 40 Slide the medium size heat shrink tubes over the 2 wires of the connector ...

Страница 470: ...Slide the 2 small heat shrink tubes over the 2 wires of the connector ...

Страница 471: ... from the connector to the 2 wires of the flat cable you tinned earlier Watch the colours closely Flat cable Connector wires Red Red Brown Brown Slide the 2 small heat shrink tubes over the solder joints and heat them up ...

Страница 472: ......

Страница 473: ...Now slide the medium size piece of heat shrink tubing over the 2 small pieces heat the medium size piece so it covers and protects the 2 heat shrunk joints ...

Страница 474: ...Take a board to wire connector with 4 wires out of the bag labelled with 40 Plug the female connector in the male connector labelled with HEATER2 on the controller board ...

Страница 475: ...Twist and tin the ends of the Yellow and Orange wires together and twist and tin the ends of the Red and Brown wires together ...

Страница 476: ......

Страница 477: ...Next detach 2 cm 0 79 the Orange Yellow Green Blue and Violet Grey White Black as groups Strip 5 mm 0 2 the ends twist them together per group and tin the ends together per group ...

Страница 478: ......

Страница 479: ...ze heat shrink tubing of 1 5 cm 0 59 long and 1 large piece of the biggest heat shrink tubing of 4 cm 1 57 You can find the heat shrink tubing in the bag labelled with 40 Slide the big heat shrink tubes over the 4 wires of the connector ...

Страница 480: ...eat shrink tube over the Red and Brown wire Solder the 6 wires from the connector to the 4 wires of the flat cable you tinned earlier Watch the colours closely and respect the groups Flat cable Connector wires Orange Yellow Green Blue Red and Brown Violet Grey White Black Yellow and Orange ...

Страница 481: ...Slide the medium size heat shrink tubes over the solder joints and heat them up so they shrink ...

Страница 482: ...w slide the big piece of heat shrink tubing over the 2 medium size pieces heat the big piece so it covers and protects the 2 heat shrunk joints Secure all the joints with 2 large tie strips to the profile ...

Страница 483: ...Take a board to wire connector with 2 wires out of the bag labelled with 40 ...

Страница 484: ...abelled with THERM2 on the controller board Cut 2 small pieces of the smallest heat shrink tubing of 1 5 cm 0 59 long and 1 large piece of the medium size heat shrink tubing of 4 cm 1 57 You can find the heat shrink tubing in the bag labelled with 40 ...

Страница 485: ...Slide the medium size heat shrink tubes over the 2 wires of the connector Slide the 2 small heat shrink tubes over the 2 wires of the connector ...

Страница 486: ...Strip the two wires 5 mm 0 2 that are left over Red and Brown and tin them ...

Страница 487: ...Solder the 2 wires from the connector to the 2 wires of the flat cable Watch the colours closely Flat cable Connector wires Black Red White Brown ...

Страница 488: ...Slide the 2 small heat shrink tubes over the solder joints and heat them up ...

Страница 489: ...Now slide the medium size piece of heat shrink tubing over the 2 small pieces heat the medium size piece so it covers and protects the 2 heat shrunk joints ...

Страница 490: ...Use small tie strips to keep the cables together ...

Страница 491: ......

Страница 492: ......

Страница 493: ...EXTRA care with the small NTC THERMISTOR It is very fragile If on the other hand you have the parts shown in the picture below NTC Thermistor not shown in this picture you will have to assemble the heater block first Note how the heater cartridge and the heater block are not assembled in the picture below ...

Страница 494: ...ant development it is also possible that you have a bag with an alternate LARGER version of the NTC and a heater block with an extra hole as shown below Do not panic we will handle both versions in the manual below ...

Страница 495: ...To assemble the heater block select these parts Insert the small grub screw into the heater block ...

Страница 496: ...he heater cartridge as shown in the picture below Make sure the orientation is correct note the small holes on the side of the heater block This is how it should look for the heater block without the extra hole ...

Страница 497: ...This is how it should look for the heater block with the extra hole ...

Страница 498: ...is point on the manual will use pictures of the heater block assembly with the heater cartridge sealed into the heater block Both versions with grub screw and the one with red sealant have the same function Next slide the white plastic spacer into the aluminium bracket You may need to use some force ...

Страница 499: ...Slide the copper barrel into the white spacer Watch the orientation closely Screw on the white plastic barrel ...

Страница 500: ...Take the heater block again it does not matter if you have the version with the small grub screw they are the same Slide the 2 sleeves of the cartridge ...

Страница 501: ...E sleeve in halve and slide the small pieces back over the heater cartridge FOR THE SMALL NTC Cut the TWO sleeves in halve and slide two small pieces back over the heater cartridge Cut the wires of the heater cartridge in half ...

Страница 502: ...Strip 5 mm 0 2 all the ends of the wires you have cut Take the two loose wires ...

Страница 503: ...FOR THE SMALL NTC INSTRUCTIONS FOR THE LARGE NTC ARE BELOW SKIP THESE INSTRUCTIONS IF YOU HAVE THE LARGE NTC Carefully wrap one leg of the NTC onto the bare wire Solder it in place ...

Страница 504: ...Carefully wrap the other leg of the NTC onto the second bare wire Solder it in place ...

Страница 505: ... small washer and the small copper screw to lightly fasten the wires to the heater block Make sure that the glass bead of the NTC fits snugly in the small hole and that you don t over tighten the small screw this could cause a short circuit between the 2 wires ...

Страница 506: ...Use a small tie strip to hold the wires of the NTC and the heater block together ...

Страница 507: ...FOR THE LARGE NTC Cut 1 5cm of the legs of the NTC Solder the two loose wires to the legs of the NTC ...

Страница 508: ...Slide the long sleeve over the NTC and the connections Slide the NTC through the hole in the heater block as shown ...

Страница 509: ...Bend the leg of the NTC as shown in the picture Gently fix the wire to the heater block with the small washer and the small M2 5 screw ...

Страница 510: ...Slide the big washer over the copper barrel Slide the heater block over the copper barrel Watch the orientation ...

Страница 511: ...zle firmly Do not forget to screw the white plastic barrel back on firmly afterwards Warning If you do not tighten these pieces firmly enough you risk having a leaking extruder This is irreparable Then again if you use too much force you can strip the threads of the barrel rendering the piece useless We recommend tightening the nozzle with a torque of 3 5 Nm ...

Страница 512: ...FOR THE LARGE NTC ...

Страница 513: ...TC You should measure something between 70 to 100 KΩ depending how hot the NTC is If your measurement is way lower than it is possible that the NTC is shorting out Detach it check it and attach it again Unscrew the two bolts where the HOTEND needs to be mounted ...

Страница 514: ...Slide these bolts and washer into the aluminium bracket ...

Страница 515: ...of the extruder faces away from the fan Make sure this is correct Cut 2 small pieces of the medium size heat shrink tubing of 1 5 cm 0 59 long and 1 large piece of the biggest heat shrink tubing of 4 cm 1 57 You can find the heat shrink tubing in the bag labelled with 40 Slide the big heat shrink tubes over the 4 wires of the HOTEND ...

Страница 516: ...Slide the 2 medium size heat shrink tubes over the 2 wires of the heater cartridge Make sure these are the wires of the heater cartridge and not the ones of the NTC ...

Страница 517: ...Tin the wires of the heater cartridge Take the 2 groups with the following wires Group 1 Grey Violet Blue Group 2 Green Yellow Orange ...

Страница 518: ...Solder the 2 wires of the heater cartridge to the 2 groups Slide the medium size heat shrink tubes over the solder joints and heat them up so they shrink ...

Страница 519: ...Now slide the big piece of heat shrink tubing over the 2 medium size pieces heat the big piece so it covers and protects the 2 heat shrinked joints ...

Страница 520: ...t 2 small pieces of the smallest heat shrink tubing of 1 5 cm 0 59 long and 1 large piece of the medium size heat shrink tubing of 4 cm 1 57 You can find the heat shrink tubing in the bag labelled with 40 ...

Страница 521: ...Slide the medium size heat shrink tubes over the 2 wires of the NTC Make sure these are the wires of the NTC Slide the 2 medium size heat shrink tubes over the 2 wires of the NTC ...

Страница 522: ...Tin the wires of the NTC ...

Страница 523: ...Solder the 2 wires of the NTC to the Black and White wires of the flat cable Slide the small heat shrink tubes over the solder joints and heat them up so they shrink ...

Страница 524: ...Now slide the medium size piece of heat shrink tubing over the 2 small size pieces heat is piece so it covers and protects the 2 heat shrinked joints ...

Страница 525: ...Use 2 small tie strips to keep all the wires together ...

Страница 526: ...hed In the next chapters we will speak about the basics of printing calibrating your printer more advanced settings and so on Make sure to read and understand these next chapters because they contribute a whole lot to the printing quality of the K8200 ...

Страница 527: ......

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