Vehicle Systems H983 Скачать руководство пользователя страница 16

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VEHICLE H 983 
Issue 1, Jul 11 

ELECTRICAL AND MECHANICAL 

ENGINEERING INSTRUCTIONS 

 

16  

 

c. 

Connect all air lines to the correct ports, using the identification markings of the lines made before the 
valve was removed. 

d. 

Test all reconnected air line fittings for leakage. 

e. 

Test the valve as detailed in Para 22. 

Spring Brake Control Valve 

63. Removal.

  Remove the spring brake control valve as follows: 

 

Figure 6    Spring Brake Control Valve Mounting 

a. 

Chock the trailer or dolly wheels. 

b. 

Completely drain the air system reservoir. 

c. 

Tag and disconnect all supply, delivery and exhaust lines at the spring brake valve (Figure 6). 

d. 

Apply a spanner to the hexagon area of the reservoir mounting nipple and remove the valve from the 
reservoir. 

64. Installation. 

 

Install the spring brake control valve as follows:

 

a. 

Clean the air lines to be connected to the valve. 

b. 

Inspect all lines and/or hoses for damage and replace as necessary. 

c. 

Install the valve to the air reservoir and secure it by applying a spanner to the hexagon area of the 
mounting nipple. 

d. 

Connect the air lines to the valve. 

e. 

Test the valve as detailed in Para 22. 

Yard Release Valve 

65. Removal.

  Remove the yard release valve as follows: 

a. 

Chock the trailer or dolly. 

b. 

Drain all reservoirs. 

c. 

Drive the button roll pin out with a punch and remove the button. 

d. 

Disconnect the air lines. 

e. 

Remove the panel mounting nut. 

f. 

Remove the valve. 

Содержание H983

Страница 1: ...Tests 7 Functional Tests 7 Replacement Procedures 9 Axles 9 Wheel Hubs 9 Hubodometer 13 Specifications 13 Wheels 13 Maintenance 13 Specifications 14 Brake System 14 Brake System Maintenance 14 Brake R...

Страница 2: ...UNCONTROLLED IF PRINTED VEHICLE H 983 Issue 1 Jul 11 ELECTRICAL AND MECHANICAL ENGINEERING INSTRUCTIONS 2 Blank Page...

Страница 3: ...ies contain powerful springs and injury can result if they are not properly disassembled Use only proper tools and observe all precautions relevant to the use of the tools General Instructions 4 It is...

Страница 4: ...fication Serial Item Location 1 Axle assemblies Centre of axle beam opposite brake chamber mountings 2 Fifth wheel Leading edge of fifth wheel Special Tools and Gauges 13 The following special tools a...

Страница 5: ...es replacement and or repair of the following components a Axles 1 hubs 2 hub seals 3 hub bearing cups and 4 hubodometer b Wheels c Brakes 1 brake relay valves 2 boost relay valve 3 spring brake contr...

Страница 6: ...applicable radius rod to alter the axle alignment NOTE Dimensions X and Y are to be equal along each side of the trailer BRAKE ADJUSTMENT 20 The correct brake adjustment is obtained when a The distanc...

Страница 7: ...ake control valve indicates a faulty valve Failure of individual brake chambers to release indicates a faulty brake chamber or air line 29 Allow the prime mover to build up full air pressure and then...

Страница 8: ...d release valve to release the spring brakes Ensure that all spring brakes are released NOTE Failure to do so indicates a faulty yard release valve 39 Drain the air from the dolly converter air tanks...

Страница 9: ...heel nuts c Place a suitable jack beneath the applicable axle and raise the wheel clear of the ground d Place a safety stand beneath the axle e Lower the axle to the stand ensuring that the wheels rem...

Страница 10: ...l Remove the wheel bearing cups as follows a Remove the hub and hub seals as detailed in Para 45 and 46 b Place a long brass drift through the hub centre against the inner face of the respective beari...

Страница 11: ...ged edges to prevent brass chips being dislodging into the wheel hub and bearings d Place the bearing cup Figure 3 4 or 6 smaller internal diameter innermost in position on the hub and drive it into p...

Страница 12: ...f one quarter of a turn using the hub nut tube wrench Table 2 Serial 3 NOTE Spin the hub while tightening the bearing adjusting nut Ensure that the air tank is fully charged and that the brakes are re...

Страница 13: ...ications 54 The axle group specifications are as follows a Axle alignment tolerance 1 mm b Maximum wheel runout 2 mm c U bolt torque 415 N m 310 lb ft d Radius rod mounting bolt torque 100 N m 80 lb f...

Страница 14: ...e tools Always chock vehicle wheels Stop the engine when working under a vehicle liable to roll Keep hands away from chamber push rods and slack adjusters they may apply as system pressure drops Never...

Страница 15: ...tall the valve to the air reservoir and secure it by applying a spanner to the hexagon area of the mounting nipple d Connect the air lines to the valve according to the labelling attached during remov...

Страница 16: ...at the spring brake valve Figure 6 d Apply a spanner to the hexagon area of the reservoir mounting nipple and remove the valve from the reservoir 64 Installation Install the spring brake control valve...

Страница 17: ...NOTE Pull the tool to ensure that the lugs are properly engaged in the pressure plate d Tighten the nut onto the release tool and continue turning withdrawing the release tool from the housing NOTE Th...

Страница 18: ...e mountings f Remove the brake shoes Figure 7 6 and separate them from the return spring Figure 7 7 70 Installation Install the brake shoes as follows a Fit the return spring Figure 7 7 to the two bra...

Страница 19: ...air line or hose Brake shoe return spring weak or broken Replace spring Spring brake chamber diaphragm faulty Replace brake chamber 4 Brakes do not release Faulty spring brake control valve or relay v...

Страница 20: ...pins D L b All wiring is to be installed in soft conduit 73 An electrical circuit diagram for the dolly converter is shown in Figure 8 Pin and colour codes for the 12 pin NATO connector are listed in...

Страница 21: ...ul 11 21 Specifications 74 The electrical system specifications are as follows a System voltage 12 V DC b Remote control current winch 1 A c Solenoid valve current winch 2 5 A d Connector plug 12 pin...

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