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7 Maintenance and fault rectification

VEGAMIP R62 • Receiving unit

41911-EN-200522

7  Maintenance and fault rectification

7.1 Maintenance

If the device is used properly, no special maintenance is required in 

normal operation.

The cleaning helps that the type label and markings on the instrument 

are visible.
Take note of the following:

• 

Use only cleaning agents which do not corrode the housings, type 

label and seals

• 

Use only cleaning methods corresponding to the housing protec-

tion rating

7.2  Rectify faults

The operator of the system is responsible for taking suitable meas-

ures to rectify faults.

The first measure to take is to check the output signal. In many cases, 

the causes can be determined this way and the faults quickly rectified.

Error

Cause

Rectification

VEGAMIP 62 signals 

"covered" without being 

submerged (overfill pro

-

tection)
or
VEGAMIP 62 signals "un-

covered" when being 

submerged (dry run pro-

tection)

Operating voltage too low Check operating voltage
Buildup on the sensor

Check if there is buildup on the two sensors, and if so, 

remove it.
Note the instructions in chapter "

Mounting

" if there is 

buildup in the socket.

Wrong mode selected

Set the correct mode on the mode switch (max.: over-

flow protection, min.: dry run protection). Wiring should 

be carried out according to the idle current principle.

Unfavourable installation 

location

Mount the sensor (emitter/receiver) at a location where 

there is a large quantity of measured product between 

the emitting and receiving units.
Mount the sensor (emitter/receiver) at a location where 

there are no interfering installations or moving parts.

Electronics defective

Press the mode switch. If the instrument then does not 

change the mode, the electronics module may be de-

fective. Exchange the electronics module.

Sensor defective

Operate the mode switch (min./max.). If the instrument 

then switches mode, the sensor may be covered with 

buildup or mechanically damaged.
If the switching function in the correct mode is faulty, re-

turn the instrument for repair.

Maintenance

Cleaning

Reaction when malfunc-

tion occurs

Fault rectification

Checking the switching 

signal

Содержание VEGAMIP R62

Страница 1: ...Operating Instructions VEGAMIP R62 Receiving unit Transistor Document ID 41911...

Страница 2: ...2 Principle of operation 7 3 3 Packaging transport and storage 9 3 4 Accessories 10 4 Mounting 12 4 1 General instructions 12 4 2 Mounting instructions 13 5 Connecting to power supply 25 5 1 Preparin...

Страница 3: ...Safety instructions for Ex areas Take note of the Ex specific safety instructions for Ex applications These instructions are attached as documents to each instrument with Ex approval and are part of...

Страница 4: ...ID By entering the Document ID on www vega com you will reach the document download Information note tip This symbol indicates helpful additional infor mation and tips for successful work Note This sy...

Страница 5: ...d directives The instrument must only be operated in a technically flawless and reliable condition The operator is responsi ble for the trouble free operation of the instrument When measuring aggressi...

Страница 6: ...pe The instrument was tested according to the latest issue of the follow ing harmonized standards EN 300440 1 Short Range Devices SRD 2 7 Installation and operation in the USA and Canada This informat...

Страница 7: ...re or the Google Play Store Scan the DataMatrix code on the type label of the instrument or Enter the serial number manually in the app The scope of delivery encompasses Point level sensor VEGAMIP R62...

Страница 8: ...mination extreme filling noise high temperatures strong dust generation and abrasive products are all no problem for the instru ment The VEGAMIP consists of an emitting unit VEGAMIP T61 and a receivin...

Страница 9: ...normal loads during transport is assured by a test based on ISO 4180 The packaging consists of environment friendly recyclable card board For special versions PE foam or PE foil is also used Dispose...

Страница 10: ...0 1984 GOST 12821 80 In case of extremely abrasive conditions you can cover the emitting and receiving units with a ceramic abrasion protection This mounting adapter Abrasion protection is screwed ont...

Страница 11: ...temperature mounting adapter can be also equipped with extension for front flush mounting Thus the instrument can also be mounted into long sockets where there is danger of buildup in the socket The e...

Страница 12: ...tive measuring component Process fitting Process seal Process conditions in particular are Process pressure Process temperature Chemical properties of the medium Abrasion and mechanical influences Pro...

Страница 13: ...s with ap proved cable glands or close the openings with suitable blind plugs 4 2 Mounting instructions If possible install VEGAMIP 62 in a position where strong signal damping by the medium is expect...

Страница 14: ...n the vessel where no disturbances e g from filling openings agitators etc can occur Microwaves can penetrate non conductive materials Hence it is pos sible to measure through the wall of non conducti...

Страница 15: ...w of non conductive material for example glass plastic etc B Mounting with condensation on the inner wall of the vessel C Inspection glass fitting In general the same as for metal vessels applies to c...

Страница 16: ...EGAMIP 62 in use the instrument hexagon 2 below the housing Screw the instrument in and tighten it lightly with a flat spanner 3 Turn the sensor back max 180 to reach the required orientation of the p...

Страница 17: ...ensor 2 Correct front flush mounting If a front flush mounting is not possible you can fill long sockets with a plastic or ceramic cylinder to avoid build up of bulk solids and dust deposits Select th...

Страница 18: ...ly possible In very abrasive products the VEGAMIP 62 should be installed with a mounting adapter Abrasion protection This mounting adapter Abrasion protection is screwed onto the thread of VEGAMIP 62...

Страница 19: ...lable in two tempera ture stages 40 250 C 40 482 F length x 150 mm 5 9 in 40 450 C 40 842 F length x 300 mm 11 8 in The mounting adapter High temperature can only be used with the threaded version int...

Страница 20: ...62 should be mounted with anti vibration blocks or rubber buffers 1 2 Fig 16 Installation with vessel vibrations 1 Anti vibration blocks or rubber buffers 2 Window of non conductive material for exam...

Страница 21: ...direction The emitting unit emits electromagnetic waves The polarisation plane is the direction of the electrical wave component Its position is marked on the instrument hexagon by polarisation markin...

Страница 22: ...tor can be positioned on the emitting unit side or on the receiving unit side In products with low dielectric value we recommend using an instru ment version with antenna extension because it focusses...

Страница 23: ...ews 90 mm 3 54 R 3 5 mm 0 14 3mm 0 12 70 mm 2 76 8 mm 0 32 93 mm 3 66 110 mm 4 33 Fig 20 Hole pattern wall mounting plate external housing Tip Mount the wall mounting plate in such a way that the cabl...

Страница 24: ...2 Receiving unit 41911 EN 200522 Warning With the plastic housing the four screws of the base may only be screwed in hand tight Exceeding the max torque specified in chapter Technical data can damage...

Страница 25: ...wire cable without shielding If electromagnetic interference is expected which is above the test values of EN 61326 for industrial areas shielded cable should be used Make sure that the cable used ha...

Страница 26: ...in of the cable mantle strip approx 1 cm 0 4 in of insulation from the ends of the individual wires 4 Insert the cable into the sensor through the cable entry Fig 21 Connection steps 4 and 5 5 Insert...

Страница 27: ...p the connection cable through the cable entry on the housing base Tip The cable gland can be mounted in three positions each displaced by 90 Simply exchange the cable gland against the blind plug in...

Страница 28: ...the sensor in the housing base external housing 1 White terminal 2 2 Brown terminal 3 3 Blue terminal 4 4 Shielding 1 2 3 4 5 Fig 24 Connection of the cable in the sensor housing 1 White terminal 6 2...

Страница 29: ...h a way that the switching circuit is open when there is a level signal line break or failure safe state The terminals 1 and 5 as well as 2 and 8 are internally connected Hence PNP or NPN action can b...

Страница 30: ...41911 EN 200522 1 2 Fig 27 Wiring plan processing unit VEGAMIP 62 receiver NPN action 1 Voltage supply 2 Load 1 UH Fig 28 Wiring plan processing unit VEGAMIP 62 receiver floating 1 Voltage supply UH A...

Страница 31: ...en 5 Connection terminals 6 Ground terminal 7 Key for adjustment of the sensitivity and the switching delay 8 Key for adjustment of the sensitivity and the switching delay 9 LED indicating board for i...

Страница 32: ...actual receive level during adjustment When the indication moves to the right the instrument is less sensi tive to the left more sensitive 6 2 Adjustment The microwave barrier can only be adjusted wh...

Страница 33: ...eys you can change the LED indication strip and adjust the switching point to the medium The keys are recessed to avoid unintentional changes of the settings To make an adjustment use eg a small screw...

Страница 34: ...indicating strip you can see the actual receive level during adjustment When the indication moves to the right the instrument is less sensi tive to the left more sensitive In applications with product...

Страница 35: ...plications with products providing only weak signal damping eg plastic granules cereals you should adjust the instrument to more sensitive This way the VEGAMIP 62 switches very sensitively even with a...

Страница 36: ...witching delay LED indication flashes If the indication moves to the right the switching delay will be longer to the left shorter The indication returns automatically to the indication of the actual r...

Страница 37: ...ting voltage Buildup on the sensor Check if there is buildup on the two sensors and if so remove it Note the instructions in chapter Mounting if there is buildup in the socket Wrong mode selected Set...

Страница 38: ...the clock Since we offer this service worldwide the support is provided in English The service itself is free of charge the only costs involved are the normal call charges 7 3 Exchanging the electron...

Страница 39: ...cialised recycling companies We use recyclable materials and have designed the electronics to be easily separable WEEE directive The instrument does not fall in the scope of the EU WEEE directive Art...

Страница 40: ...0 16 06 Process seal Klingersil C 4400 Al2 O3 ceramic 316L Mounting adapter High temperature op tion 250 C 482 F Graphite Process seal Klingersil C 4400 Al2 O3 ceramic 316L Mounting adapter High tempe...

Страница 41: ...depending on housing material Process fittings Pipe thread cylindrical ISO 228 T1 G1 according to DIN 3852 A Pipe thread conical ASME B1 20 1 1 NPT Flanges DIN from DN 50 ASME from 2 Mounting adapter...

Страница 42: ...ver 1 2 bar 100 200 kPa 14 5 29 psig VEGAMIP 62 horn antenna 316L 1 40 bar 100 4000 kPa 14 5 580 psig VEGAMIP 62 encapsulated horn antenna with PTFE cover 1 16 bar 100 1600 kPa 14 5 232 psig VEGAMIP 6...

Страница 43: ...terminals for wire cross section up to 1 5 mm AWG 16 Connection cable to external housing Configuration Three wires double screening weather resistant Material PUR UL94 V0 Wire cross section 0 34 mm...

Страница 44: ...41 M20x1 5 NPT 116 mm 4 57 86 mm 3 39 116 mm 4 57 M20x1 5 M20x1 5 NPT Fig 34 Housing versions for instrument housing and external housing 1 Plastic single chamber 2 Stainless steel single chamber elec...

Страница 45: ...version 22 mm 0 87 83 mm 3 27 SW 46 mm 1 42 SW 46 mm 1 42 SW 60 mm 1 42 G1 A 1 NPT 83 mm 3 27 1 2 Fig 36 VEGAMIP 62 internal horn antenna threaded version 1 Internal horn antenna with PTFE cover thre...

Страница 46: ...53 99 5 mm 3 92 44 mm 1 73 Fig 37 VEGAMIP 62 encapsulated antennas 1 Encapsulated horn antenna with PTFE cover flange version 2 Plastic encapsulated antenna with PP cover 3 Mounting strap 4 Adapter f...

Страница 47: ...g adapter with ceramic cover optional for VEGAMIP 62 with internal horn antenna threaded ver sion G1 with PTFE cover also with 1 NPT thread x 150 mm 5 9 in 40 250 C 40 482 F x 300 mm 11 8 in 40 450 C...

Страница 48: ...n unter www vega com Les lignes de produits VEGA sont globalement prot g es par des droits de propri t intellec tuelle Pour plus d informations on pourra se r f rer au site www vega com VEGA lineas de...

Страница 49: ...Functional principle 9 M Medium 13 Mode 32 Mounting adapter 10 19 O Orientation of the sensor 20 P Pipelines 15 Polarisation direction 20 Potential equalisation 25 R Receiving unit 8 29 31 Repair 38 S...

Страница 50: ...50 Notes VEGAMIP R62 Receiving unit 41911 EN 200522...

Страница 51: ...51 Notes VEGAMIP R62 Receiving unit 41911 EN 200522...

Страница 52: ...of delivery application practical use and operat ing conditions of the sensors and processing systems correspond to the information available at the time of printing Subject to change without prior n...

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