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12

4 Mounting

VEGACAL 63 • For connection to a controller

30318-EN-200317

4 Mounting

4.1  General instructions

Make sure that all parts of the instrument coming in direct contact 

with the process, especially the sensor element, process seal and 

process fitting, are suitable for the existing process conditions, such 

as process pressure, process temperature as well as the chemical 

properties of the medium.

You can find the specifications in chapter "

Technical data

" and on the 

nameplate.

The instrument is suitable for standard and extended ambient condi-

tions acc. to DIN/EN/IEC/ANSI/ISA/UL/CSA 61010-1.

Select such a mounting location that the instrument is within easy 

reach for mounting and connecting. For this purpose the housing can 

be rotated by 330° without any tools being required.

Before beginning the welding work, remove the electronics module 

from the sensor. By doing this, you avoid damage to the electronics 

through inductive coupling.
Ground the probe before welding directly on the rod or cable.

With threaded versions, the housing must not be used to screw in the 

instrument! Applying tightening forces on the housing can damage its 

internal parts.
Use the hexagon for screwing in.

Use the recommended cables (see chapter "

Connecting to power 

supply

") and tighten the cable gland.

You can give your instrument additional protection against moisture 

penetration by leading the connection cable downward in front of the 

cable gland. Rain and condensation water can thus drain off. This 

applies mainly to outdoor mounting as well as installation in areas 

where high humidity is expected (e.g. through cleaning processes) or 

on cooled or heated vessels.
To maintain the housing protection, make sure that the housing lid is 

closed during operation and locked, if necessary.

Make sure that the degree of contamination specified in chapter 

"

Technical data

" meets the existing ambient conditions.

Suitability for the process 

conditions

Suitability for the ambient 

conditions

Installation position

Welding work

Handling

Moisture

Содержание VEGACAL 63

Страница 1: ...Operating Instructions Capacitive rod electrode for continuous level measurement VEGACAL 63 For connection to a controller Document ID 30318...

Страница 2: ...ent 9 3 4 Packaging transport and storage 9 3 5 Accessories 10 4 Mounting 12 4 1 General instructions 12 4 2 Mounting instructions 14 5 Connecting to power supply 16 5 1 Preparing the connection 16 5...

Страница 3: ...3 Contents VEGACAL 63 For connection to a controller 30318 EN 200317 Editing status 2020 03 03...

Страница 4: ...u ment ID By entering the Document ID on www vega com you will reach the document download Information note tip This symbol indicates helpful additional infor mation and tips for successful work Note...

Страница 5: ...y and persons or environmental contamination can result Also the protective characteristics of the instrument can be impaired 2 4 General safety instructions This is a state of the art instrument comp...

Страница 6: ...sh language Installations in the US shall comply with the relevant requirements of the National Electrical Code ANSI NFPA 70 Installations in Canada shall comply with the relevant requirements of the...

Страница 7: ...on tinuously measuring sensors optional Ex specific Safety instructions with Ex versions If necessary further certificates The VEGACAL 63 consists of the components Process fitting with probe Housing...

Страница 8: ...3 ID numbers instrument documentation 14 Notified authority for CE marking 15 Approval directives With the serial number you can access the delivery data of the instru ment via www vega com Search You...

Страница 9: ...ured value transmission on the same cable The supply voltage range can differ depending on the instrument version The data for power supply are specified in chapter Technical data 3 3 Adjustment VEGAC...

Страница 10: ...carrying 3 5 Accessories The interface adapter VEGACONNECT enables the connection of communication capable instruments to the USB interface of a PC VEGADIS 82 is suitable for measured value indication...

Страница 11: ...mpensating the influences of the socket The suit able version is Capacitive shielding vacuum tight When the probe is mounted laterally buildup can accumulate in the socket A screening tube makes the c...

Страница 12: ...tronics through inductive coupling Ground the probe before welding directly on the rod or cable With threaded versions the housing must not be used to screw in the instrument Applying tightening force...

Страница 13: ...the thread with Teflon tape can interrupt the necessary electrical connection with metal vessels For this reason ground the probe on the vessel or use a conductive seal material Non conductive vessel...

Страница 14: ...nstallations or the vessel wall The measured value can also change if the distance to the vessel wall changes considerably If necessary secure the end of the probe insulated 1 2 1 2 Fig 5 Fasten the p...

Страница 15: ...ing ma terials you have to additionally use disc springs for fastening flange screws on PTFE coated flanges Tighten the screws moderately with the torque stated in the technical data Depending on the...

Страница 16: ...the operat ing voltage Output voltage of the power supply unit can be lower under nomi nal load with a sensor current of 20 5 mA or 22 mA in case of fault message Influence of additional instruments i...

Страница 17: ...housing lid 2 Loosen compression nut of the cable gland and remove blind plug 3 Remove approx 10 cm 4 in of the cable mantle strip approx 1 cm 0 4 in of insulation from the ends of the individual wir...

Страница 18: ...trations apply to the non Ex as well as to the Ex ia version 1 2 4 3 5 5 5 5 Fig 8 Material versions single chamber housing 1 Plastic 2 Aluminium 3 Stainless steel precision casting 4 Stainless steel...

Страница 19: ...tion of the cable screening 2 Spring loaded terminals for voltage supply 1 1 2 Fig 10 Wiring plan single chamber housing 1 Voltage supply Signal output 5 4 Wiring plan version IP66 IP68 1 bar 1 2 Fig...

Страница 20: ...stment system 1 2 3 Fig 12 Display and adjustment elements Oscillator 1 DIL switch for measuring range selection 2 Ground terminal 3 Connection terminals With the measuring range selection switch 1 yo...

Страница 21: ...ductive or dielectric constant 50 0 0 025 m range 1 0 25 1 4 m range 2 0 0 3 m range 1 0 3 1 7 m range 2 Tab 1 Range setting Tip For min adjustment the vessel should be as empty as possible and for ma...

Страница 22: ...adjustment If the indication cannot be set to 100 proceed as follows If the indication does not reach 100 you have to set the range selection switch on the probe one stage lower If the indication exc...

Страница 23: ...can be determined this way and the faults quickly rectified Should these measures not be successful please call in urgent cases the VEGA service hotline under the phone no 49 1805 858550 The hotline i...

Страница 24: ...instrument or return it for repair 1 2 3 Fig 13 Check the resistance in the probe 1 Shielding 2 Measuring probe 3 Ground potential In Ex applications the regulations for the wiring of intrinsically s...

Страница 25: ...com By doing this you help us carry out the repair quickly and without hav ing to call back for needed information If a repair is necessary please proceed as follows Print and fill out one form per in...

Страница 26: ...ed by spe cialised recycling companies We use recyclable materials and have designed the electronics to be easily separable WEEE directive The instrument does not fall in the scope of the EU WEEE dire...

Страница 27: ...die cast housing Aluminium die casting AlSi10Mg powder coated Ba sis Polyester Stainless steel housing precision casting 316L Stainless steel housing electropol ished 316L Seal between housing and hou...

Страница 28: ...93 Fault message 22 mA Current limitation 28 mA Load see load diagram under Power supply Damping 63 of the input variable 0 1 s Met NAMUR recommendation NE 43 Input variable Measured variable Level of...

Страница 29: ...0 C 58 392 F Process temperature VEGACAL 63 of St C22 8 Insulation PE 20 80 C 4 176 F Insulation PTFE 20 150 C 4 302 F 1 2 3 50 C 58 F 50 C 122 F 40 C 104 F 40 C 40 F 80 C 176 F 0 C 32 F 100 C 212 F 1...

Страница 30: ...iagram 1 Voltage limit Ex ia instrument 2 Voltage limit non Ex 3 Operating voltage Permissible residual ripple 100 Hz Uss 1 V 100 Hz 10 kHz Uss 10 mV Load see diagram Potential connections and electri...

Страница 31: ...Type 4X Type 6P Type 6P Connection of the feeding power supply unit Networks of overvoltage category III Altitude above sea level by default up to 2000 m 6562 ft with connected overvoltage protection...

Страница 32: ...m 4 57 M20x1 5 M20x1 5 NPT Fig 16 Housing versions in protection IP66 IP67 and IP66 IP68 0 2 bar 1 Plastic single chamber IP66 IP67 2 Stainless steel single chamber electropolished 3 Stainless steel s...

Страница 33: ...connection to a controller 30318 EN 200317 16mm 0 63 L G G 1 G 1 56 mm 2 21 22 mm 0 86 Fig 18 VEGACAL 63 threaded version G1 ISO 228 T1 L Sensor length see chapter Technical data 108 mm 4 25 40 mm 1...

Страница 34: ...GACAL 63 For connection to a controller 30318 EN 200317 27 mm 1 06 L Fig 20 VEGACAL 63 concentric tube for example with small dielectric constant or for linearization L Concentric tube length see chap...

Страница 35: ...mationen unter www vega com Les lignes de produits VEGA sont globalement prot g es par des droits de propri t intellec tuelle Pour plus d informations on pourra se r f rer au site www vega com VEGA li...

Страница 36: ...of delivery application practical use and operat ing conditions of the sensors and processing systems correspond to the information available at the time of printing Subject to change without prior n...

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