background image

 

 

 

Request for Return 

 

 

 

 

FAILURE REPORT

 

  

 

TURBO PUMPS and TURBOCONTROLLERS

 

 

 POSITION 

PARAMETERS 

 

Does not start 

 

Noise 

 

Vertical   

Power: Rotational 

Speed: 

 

Does not spin freely 

 

Vibrations 

 

Horizontal   

Current: Inlet 

Pressure: 

 

Does not reach full speed 

 

Leak 

 

Upside-down   

Temp 1: 

Foreline Pressure: 

 

Mechanical Contact 

 

Overtemperature 

 

Other: 

Temp 2: 

Purge flow: 

 

Cooling defective 

 

………………….  OPERATION TIME:

 

TURBOCONTROLLER ERROR  MESSAGE:

 

 

 

ION PUMPS/CONTROLLERS   

        

 

         VALVES/COMPONENTS 

 

Bad feedthrough 

 

Poor vacuum 

 

 

Main seal leak 

 

Bellows leak 

 

Vacuum leak 

 

High voltage problem 

 

 

Solenoid failure 

 

Damaged flange 

 

Error code on display 

 

Other 

 

 

Damaged sealing area 

 

Other 

Customer application: 

 

 

Customer application: 

 

 

 

 

 

 

 
LEAK DETECTORS 

 

        

 

 

         INSTRUMENTS  

 

Cannot calibrate 

 

No zero/high backround 

 

 

Gauge tube not working 

 

Display problem 

 

Vacuum system unstable 

 

Cannot reach test mode 

 

 

Communication failure 

 

Degas not working 

 

Failed to start 

 

Other 

 

 

Error code on display 

 

Other 

Customer application: 

 

 

Customer application: 

 

 

 

 

 

 

 
PRIMARY PUMPS 

 

  

 

 

         DIFFUSION PUMPS 

 

Pump doesn’t start 

 

Noisy pump (describe) 

 

 

Heater failure 

 

Electrical problem 

 

Doesn’t reach vacuum 

 

Over temperature 

 

 

Doesn’t reach vacuum 

 

Cooling coil damage 

 

Pump seized 

 

Other 

 

 

Vacuum leak 

 

Other 

Customer application: 

 

 

Customer application: 

 

 

 

 

 

 

 

FAILURE DESCRIPTION

 

(Please describe in detail the nature of the malfunction to assist us in performing failure analysis):

 

 

 

NOTA: Su richiesta questo documento è disponibile anche in Tedesco, Italiano e Francese. 
REMARQUE : Sur demande ce document est également disponible en allemand, italien et français. 
HINWEIS: Auf Aufrage ist diese Unterlage auch auf Deutsch, Italienisch und Französisch erhältlich. 

Содержание 969-9840

Страница 1: ...87 900 865 01 B JULY 2006 GB INSTRUCTION MANUAL Turbo V60 Leak Detector PCB Controller Model 969 9840 vacuum technologies ...

Страница 2: ...Turbo V 60 Leak Detector PCB Controller ...

Страница 3: ......

Страница 4: ......

Страница 5: ...ler outline 3 II Installation 2 1 General 4 2 2 Line voltage selection 4 2 3 Power interconnections 4 2 4 Input Output interconnections 5 2 5 Turbo V pump connection 5 III Operation 3 1 General 6 3 2 Start up 6 3 3 Soft Start mode deselection 6 3 4 Starting the pump 6 3 5 Pump shutdown 7 3 6 Power failure 7 IV Maintenance 4 1 General 8 4 2 Controller test 8 ...

Страница 6: ... operation maintenance manuals and any additional information provided by Varian All warnings and cautions should be read carefully and strictly observed Address any safety operation and or maintenance questions to your nearest Varian office The following format is used in this manual to call attention to hazards Warning are used when failure to observe instructions or precautions could result in ...

Страница 7: ...ng power supply and 3 phase output analog and input output section microprocessor and digital section Controller to pump interconnection cable The power supply and the 3 phase output converts the single phase 50 60 Hz AC mains supply into a 3 phase low voltage medium frequency output which is required to power the Turbo V pump The microcomputer generates the variable output frequency and controls ...

Страница 8: ...ge Frequency Power 54 Vac nominal 10 3 phase 1167 Hz 2 150 W maximum Operating temperaure 0 C to 40 C Storage temperature 20 C to 70 C J2 optoisolator input 4 to 12 Vdc J2 optoisolator output ICsat 1 6 mA VCE max 0 6 V VCEO 70 V Interconnecting cables Pump cable 5 wire 55 cm long Weight 0 5 Kg 1 1 Ibs 1 4 Controller outline The outline dimensions for the Turbo V60 Leak Detector PCB controller are ...

Страница 9: ... controller can operates with two ranges of input voltage 120 Vac 20 220 Vac 20 The line voltage selection is done on the three pin male connector on the primary wires of the transformer for 120 Vac connect the line wires as follows 120 Vac to pin 2 white 0 V to pin 3 bleu for 220 Vac connect the line wires as follows 220 Vac to pin 1 brown 0 V to pin 3 bleu NOTE The mating connector and the femal...

Страница 10: ... Input A determines the controller mode of operation according to the following truth table INPUT SIGNAL LOGIC LEVEL CONTROL UNIT CONDITION A B LOW LOW LOW FREQUENCY LOW HIGH HIGH FREQUENCY HIGH LOW HIGH FREQUENCY HIGH HIGH LOW FREQUENCY Pin 3 8 Output Normal optically isolated from the internal circuit Pin 4 9 Output Overload optically isolated from the internal circuit 2 5 Turbo V pump connectio...

Страница 11: ...ft Start mode enabled that allows the pump to ramp up to Normal speed slowly with a minimum ramp up time of 75 seconds and a maximum of about 45 minutes If it is necessary to deselct this mode refer to paragraph 3 3 If the Soft Start mode is deselected the ramp up will be done within 60 seconds 3 3 Soft Start mode deselection The Soft Start mode is enabled and disabled by means of a jumper located...

Страница 12: ...essary to set the Input A and Input B signals on J15 connector both to high logic level 3 6 Power failure In the event of a power failure momentary or long term the Turbo V controller will stop the turbopump When power is restored the Turbo V controller automatically restarts the turbopump ...

Страница 13: ...directed in Fig 4 1 Figure 4 1 Dummy load connections 4 2 1 Power supply test a DC voltage test Check the DC voltages referring to test points indicated in Fig 4 2 Refer also to Figg 4 3 and 4 4 The meter should read 5Vdc 5 12 Vdc 5 Ground reference case of Q3 Switch on the controller and check 54 Vdc 10 between TP3 a TP5 Fig 4 2 b AC three phase output voltage test On the pump connector connect t...

Страница 14: ...k the 3 phase ac output voltage It should be zero Switch off the controller and remove power cable 4 2 4 Functional test Perform the functional test with the turbo pump taking care to check the ramp sequence and start up time DISPOSAL Meaning of the WEEE logo found in labels The following symbol is applied in accordance with the EC WEEE Waste Electrical and Electronic Equipment Directive This symb...

Страница 15: ...SECTION IV MAINTENANCE 87 900 865 01 B 10 Figure 4 1 ...

Страница 16: ...NTIFICATION Product Description Varian P N Varian S N Purchase Reference TYPE OF RETURN check appropriate box Paid Exchange Paid Repair Warranty Exchange Warranty Repair Loaner Return Credit Shipping Error Evaluation Return Calibration Other HEALTH and SAFETY CERTIFICATION Varian Vacuum Technologies CAN NOT ACCEPT any equipment which contains BIOLOGICAL HAZARDS or RADIOACTIVITY Call Varian Custome...

Страница 17: ...ate No zero high backround Gauge tube not working Display problem Vacuum system unstable Cannot reach test mode Communication failure Degas not working Failed to start Other Error code on display Other Customer application Customer application PRIMARY PUMPS DIFFUSION PUMPS Pump doesn t start Noisy pump describe Heater failure Electrical problem Doesn t reach vacuum Over temperature Doesn t reach v...

Страница 18: ...2 1263 Toll Free 0120 655 040 Korea Varian Technologies Korea Ltd Shinsa 2nd Bldg 2F 966 5 Daechi dong Kangnam gu Seoul Korea 135 280 Tel 82 2 3452 2452 Fax 82 2 3452 2451 Toll Free 080 222 2452 Mexico Varian S de R L de C V Concepcion Beistegui No 109 Col Del Valle C P 03100 Mexico D F Tel 52 5 523 9465 Fax 52 5 523 9472 Taiwan Varian Technologies Asia Ltd 14F 6 No 77 Hsin Tai Wu Rd Sec 1 Hsi chi...

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