V&A RICHTER RMI-B Series Скачать руководство пользователя страница 14

Series RMI-B

 

close-coupled design 

Page

 14

 

 

 

9430-055-en 

Revision 00 

TM 9886

 

Edition 03/2018 

6  Commissioning / Shutdown 

6.1  Initial commissioning 

Normally, the pumps have already been test-run with 

water. 

Unless special agreements have been reached, there 

may  still  be  some  residual  amounts  of  water  in  the 

pump.  This  must  be  noted  in  view  of  a  possible 

reaction with the medium. 

6.1.1  Filling the pump housing 

  Check  to  see  whether  the  screws  on  the  suction 

flange, discharge flange, housing flange and drain 

flange are tightened. When tightening the housing 

screws,  make  sure  that  the  screw  connection  on 

the support bracket of the adapter or the motor is 

released. Otherwise, the pump could be deformed. 
For screw tightening torques see 

Section 1.1

  Open the suction line fully so that the medium can 

flow into the pump. 

  Open  the  discharge  valve  so  that  the  air  in  the 

pump can escape. 

  If air cannot be vented into the discharge line, e.g. 

a  drop  in  pressure  in  this  line  is  not  permitted, 

venting  must  be  performed  upstream  of  the  dis-

charge valve. 

  Monitor the venting operation until no air but only 

liquid emerges. 

  Turn the pump shaft at the coupling several times. 

  Monitor the venting operation again until no more 

air emerges. 

  Close the discharge valve again until only 

the minimum flow rate is obtained after the 

motor has been started. 

 

6.1.2  Start-up 

  Check to see whether the pump shaft can 

be readily turned by hand. 

 

  As viewed from the motor, the direction of rotation 

of  the  pump  is  clockwise.  See  also  the 

direction 

of rotation arrow

 of the pump. 

 

 

 

The  pump  must  not  run  dry  during  the 

check of the direction of rotation. 

The pump must be completely filled with liquid. 

The maximum admissible flow rate must not be ex-

ceeded. 

 

Otherwise the plain bearings can run dry in 

both cases. 

  Switch the motor on. 

  Set  the  desired  flow  by  opening  the  discharge 

valve. 

 

 

When the motor is running but the pump is 

not conveying, this means that the magnetic 

drive has stopped. 

  Switch motor off immediately in order to prevent 

overheating of the magnet assemblies. 

Then proceeded as follows: 

  Close discharge valve down to the position "min-

imum flow rate" 

  Start motor again. 

If the magnetic drive stops again, look for the cause. 

6.2  Operating limits 

 

The  operating  limits  of  the  pump/unit  in 

terms of pressure, temperature, power and 

speed are entered in the data sheet and it 

is imperative to observe them! 

6.2.1  Abrasive media 

 

If  liquids  with  abrasive  constituents  are 

conveyed, increased wear at the pump is to 

be expected. The inspection intervals are to 

be reduced compared with the usual times. 

6.2.2  Min./max. flow rate 

The operating range generally recommended lies at 

0.3  Q

opt

  to  1.1  Q

opt

.  Consult  the  manufacturer  for 

operation  outside  this  range  and  observe 

Section 

2.6.2

 

Содержание RICHTER RMI-B Series

Страница 1: ...be strictly observed before transport installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik G...

Страница 2: ...Supply lines 12 5 4 5 Discharge line 12 5 4 6 Venting and evacuating 12 5 5 Pipe fittings 12 5 6 Monitoring facilities 13 5 7 Drive 13 5 8 Electric connection 13 6 Commissioning Shutdown 14 6 1 Initia...

Страница 3: ...EG Gregor Kleining Designation Single stage plastic lined magnetic drive chemical centrifugal pump series RMI B close coupled design Horizontal design sealless free of eddy currents Technical specifi...

Страница 4: ...M12 4 x M14 10 8 32 4 x M16 4 x M14 15 12 40 4 x M16 4 x M14 20 15 50 4 x M16 4 x M16 26 25 65 4 x M16 4 x M16 40 30 80 8 x M16 4 x M16 25 45 1 2 Type plate dry running ATEX and housing markings The...

Страница 5: ...rom magnetic fields Risk to people from electric mechanical and chem ical effects Risks to the environment through leaks of hazard ous substances If the unit is used in potentially explosive areas spe...

Страница 6: ...area Prevent inadmissible modes of operation 2 3 Notes on safety for mainte nance Strictly work on the pump unit may only be per formed when it is at a standstill The pump housing must have reached a...

Страница 7: ...a conductivity 10 8 S m inert gas must be used for flushing during drain See also Section 6 3 2 6 4 Identification The ex identification on the pump relates to the pump section A separate declaration...

Страница 8: ...about impermissible ambient temperatures The absence of this information is to be expected to be at most 40 C Table 2 below indicates the admissible medium tem perature depending on the pump design a...

Страница 9: ...red in a dry vibration free and well ventilated room at as constant a temperature as pos sible Protect elastomers against UV light Generally a storage period of 10 years do not exceeded An admissible...

Страница 10: ...ed with the shaft 222 in a form locking manner against twisting The shaft 222 is positively mounted in the can insert 158 The impeller 230 and the inner magnet assembly 859 are separable and thus can...

Страница 11: ...h the housing so that there is no tension and retighten the screws Use supports in the direct vicinity of the bolts foun dation base plate 5 4 Piping Before the pump is installed both the suction and...

Страница 12: ...s the pump Should the piping internals upstream of the pump be horizontal a low point can of course be located upstream of these internals From here the pipe is then laid with an upward gradient to th...

Страница 13: ...drive rating at pump speed it is necessary to check for any stoppage of the magnetic drive This also applies if the required drive rating exceeds 80 of the magnetic drive rating at pump speed Consult...

Страница 14: ...m flow rate is obtained after the motor has been started 6 1 2 Start up Check to see whether the pump shaft can be readily turned by hand As viewed from the motor the direction of rotation of the pump...

Страница 15: ...sources of ignition overheating electrostatic and induced charges mechanical and electric sparks may result from these inadmissible modes of operation their occurrence can only be prevented by adherin...

Страница 16: ...egulations See also Section 6 3 If no new assembly is performed immediately after dismantling the plastic and ceramic components in particular must be stored carefully Dismantling can be checked using...

Страница 17: ...emove the screw plug 903 4 from the adapter Loosen both setscrews 904 1 Pull adapter 346 forward Pull drive magnet assembly 858 off the motor shaft If the drive magnet assembly is difficult to pull of...

Страница 18: ...steel surfaces and screw thread prior to assem bly Check whether all parts fit and only then assem ble Important dimensions centerings bearing fits or bearing play are to be checked prior to assembly...

Страница 19: ...plain bearings require a minimum axial play for perfect functioning This axial play Z must be checked using the drawing Fig 7 after completion of assembly Size Dimension Z mm 40 25 125 0 5 1 5 50 32...

Страница 20: ...distance ring 504 1 and then bearing bush 545 2 Carefully press the thrust ring 510 2 into the im peller 230 right to the stop In doing so pay atten tion to the correct position of the anti rotation g...

Страница 21: ...it axially The axial play can be determined through the dis charge nozzle See Section 7 7 1 If the minimum axial play is not achieved insert another housing gasket 401 When inserting the unit high axi...

Страница 22: ...ny strainers installed been cleaned Are all shut off devices open Is the geodetic head too high Is the NPSHA too low or the NPSHR too high Are the pipe resistances too high Is the viscosity too high I...

Страница 23: ...udes 504 Distance ring 545 x bearing bush 566 2 Anti torsion insert 338 Shaft spider includes 523 1 shaft sleeve 566 1 Anti torsion insert 344 lantern 903 5 screw plug 346 adapter 401 housing gasket 4...

Страница 24: ...Series RMI B close coupled design Page 24 9430 055 en Revision 00 TM 9886 Edition 03 2018 9 2 RMI B in close coupled design...

Страница 25: ...be removed alternatively by axial striking with a rubber hammer on the end face of the device Insert bearing bush Place the bearing bush onto the rotor Slide the device with the side 2 forward from th...

Страница 26: ...gen vorbehalten Nicht ma st blich Ma e nur mit Unterschrift verbindlich CHEMIENORMPUMPEN CHEMICAL PROCESS PUMPS POMPE POUR L INDUSTRIE CHIMIQUE Baureihe Series S rie Ausf hrung Magnetkupplungspumpe De...

Страница 27: ...chnische nderungen vorbehalten Nicht ma st blich Ma e nur mit Unterschrift verbindlich CHEMIENORMPUMPEN CHEMICAL PROCESS PUMPS POMPE POUR L INDUSTRIE CHIMIQUE Baureihe Series S rie Ausf hrung Magnetku...

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Страница 30: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Страница 31: ...hich cleaning method radioactive 3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence...

Страница 32: ...materials The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulati...

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Страница 36: ...ion 00 9430 055 en Richter TM Richter Chemie Technik GmbH IDEX TM IDEX Corporation JOHANNESBURG Tel 011 397 2833 DURBAN Tel 031 579 2593 South Africa 0861 103 103 E mail sales valve co za www valve co...

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