Vanair AIR N ARC RELIANT 300 Series Скачать руководство пользователя страница 165

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AIR N ARC

300 SERIES ALL-IN-ONE POWER SYSTEM

SECTION 9: ILLUSTRATED PARTS LIST

090034-OP_r0

PAGE - 147

9.12 DECAL LOCATIONS (3 OF 3)

ITEM

DESCRIPTION

PART NUMBER

QTY

DECAL, COMPRESSOR FLUID DRAIN

DECAL, HYDRAULIC SUPPLY

DECAL, HYDRAULIC RETURN

DECAL, AIR TANK DRAIN

This decal is included with decal sheet no. 263452.

WARNING

DO NOT REMOVE OR COVER ANY

SAFETY DECAL. Replace any safety

decal that becomes damaged or illegible.

Содержание AIR N ARC RELIANT 300 Series

Страница 1: ...king unauthorized modifications to the system components WILL VOID THE WARRANTY Always inform Vanair Manufacturing Inc before beginning any changes to the Air N Arc system NOTE Use only Vanair Vanguar...

Страница 2: ...cial industrial users and persons trained and experienced in the use and maintenance of industrial equipment In the event of a warranty claim covered by this Limited Warranty the exclusive remedies sh...

Страница 3: ...NOTE ON MANUAL LAYOUT NAVIGATION 1 SECTION 1 SAFETY 3 1 1 GENERAL INFORMATION 3 1 2 DANGERS WARNINGS CAUTIONS AND NOTES 3 1 3 INTERNATIONAL SAFETY SYMBOL 4 1 4 ARC WELDING HAZARDS 4 1 4 1 ELECTRICAL...

Страница 4: ...TTING AND GOUGING CAN CAUSE FIRE OR EXPLOSION 12 1 6 6 HOT PARTS CAN CAUSE SEVERE BURNS 12 1 6 7 READ INSTRUCTIONS 13 1 7 ADDITIONAL SYMBOLS FOR INSTALLATION OPERATION AND MAINTENANCE 13 1 7 1 FALLING...

Страница 5: ...2 4 MOTOR 26 2 5 AC GENERATOR 26 2 6 INSTRUMENTATION 27 2 6 1 VOLTS AMPS METER 28 2 6 2 WELDER FUNCTION SWITCHES 28 2 6 3 DC CHARGER MODE TOGGLE SWITCH 28 2 6 4 VOLTS AMPS MANUAL ADJUSTMENT DIAL 28 2...

Страница 6: ...L OVERVIEW OF INSTALLATION 38 4 4 PREPARING THE VEHICLE SERVICE BODY 38 4 4 1 MACHINE CLEARANCE ALLOWANCE 40 4 4 2 DETERMINING PROPER VENTILATION REQUIREMENTS 40 4 4 3 ROOF REQUIREMENTS IF APPLICABLE...

Страница 7: ...OPERATING THE BATTERY BOOSTER CHARGER 62 5 7 1 CONNECTION DISCONNECTION SEQUENCE AND OPERATION 62 5 8 EXTREME CONDITION OPERATION 63 5 8 1 COLD WEATHER OPERATION 64 5 8 1 1 GENERAL OPERATION 64 5 8 1...

Страница 8: ...LENOID VALVE PREPARATION BEFORE MOUNTING 87 6 6 8 2 CONNECTING THE NEW SOLENOID VALVE 87 6 6 9 DRAINING THE AIR TANK 88 6 6 10 REBUILDING THE MINIMUM PRESSURE CHECK VALVE 90 6 6 10 1 SETTING THE MINIM...

Страница 9: ...CANOPY 126 9 7 INSTRUMENT PANEL 1 OF 2 128 9 7 INSTRUMENT PANEL 2 OF 2 130 9 8 GENERATORS AND PARTS 132 9 9 MOTOR ASSEMBLY 134 9 10 AIR STORAGE TANK 136 9 11 ASSEMBLY FLOW CONTROL 1 OF 2 138 9 11 ASSE...

Страница 10: ...TABLE OF CONTENTS AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE VIII 090034 OP_r0 BLANK PAGE...

Страница 11: ...ted maximum short circuit current with consistent amperage regardless of the voltage output Constant Voltage CV Welding Machine This type of welding machine output maintains a relatively stable consis...

Страница 12: ...circuit is open The voltage is impressed upon the circuit however so that when the circuit is completed the current will flow immediately Plasma Arc Cutting An arc cutting process which severs metal b...

Страница 13: ...volume of air delivered under the conditions of temperature and pressure existing at the compressor intake This is generally taken as 1 0332 kg cm square abs 15 degree Centigrade Inlet Pressure This...

Страница 14: ...GLOSSARY AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE XII 090034 OP_r0 BLANK PAGE...

Страница 15: ...found in Figure W 1 2 Fill out the Return Material Authorization RMA Form s required information Locate the form on page XVI of this Section Follow the instructions given on the form to fill in the i...

Страница 16: ...rial Number Location 800 526 8817 PSIG 260940 MODEL NUMBER SERIAL NUMBER MAXIMUM PRE SSURE COMPRE SSOR INPUT RPM www vanair com DESCRIPTION COMPRESSOR SERIAL TAG SERIAL NUMBER TWO POSSIBLE LOCATIONS F...

Страница 17: ...his period the RMA is void and any claims will be denied Before sending a warranty part to a customer Vanair will need a P O or credit card number to cover the cost of the part and shipping After the...

Страница 18: ...ontact the Service Department by email at service vanair com if you have any questions Return parts to the address listed above INSTRUCTIONS TO CUSTOMERS 1 Product must be returned within 30 days from...

Страница 19: ...This unit is designed to operate in an industrial environment and with proper maintenance it should provide years of reliable service This unit is weather proof and able to operate in temperature ext...

Страница 20: ...M 1 This manual is presented in a two column per page sequence As shown in the figure the inner columns represent the machine application data in a continuous page by page flow The outer columns are r...

Страница 21: ...itions which will cause death severe injury equipment damage or destructive malfunctions WARNING Identifies actions or conditions which may cause death severe injury equipment damage or destructive ma...

Страница 22: ...and machine internal circuits are also live when power is on In semiautomatic or automatic wire welding the wire wire reel drive roll housing and all metal parts touching the welding wire are electric...

Страница 23: ...y if damaged bare wiring can kill Turn off all equipment when not in use Do not use worn damaged undersized or poorly spliced cables Do not drape cables over your body If earth grounding of the work p...

Страница 24: ...ell ventilated or while wearing an air supplied respirator Always have a trained watch person nearby Welding fumes and gases can displace air and lower the oxygen level causing injury or death Be sure...

Страница 25: ...isted in Safety Standards Wear approved safety glasses with side shields under your helmet Use protective screens or barriers to protect others from flash glare and sparks warn others not to watch the...

Страница 26: ...able as close to the welding area as practical to prevent welding current from traveling long possibly unknown paths and causing electric shock sparks and fire hazards Do not use welder to thaw frozen...

Страница 27: ...or before going near arc welding gouging or spot welding operations Shielding gas cylinders contain gas under high pressure If damaged a cylinder can explode Since gas cylinders are normally part of t...

Страница 28: ...id the hazard by relieving pressure before disconnecting hydraulic or other lines Tighten all connections before applying pressure Search for leaks with a piece of cardboard Protect hands and body fro...

Страница 29: ...e working on generator remove spark plugs or injectors to keep motor from kicking back or starting Block flywheel so that it will not turn while working on generator components 1 5 3 HOT PARTS CAN CAU...

Страница 30: ...gles Do not direct air stream toward self or others 1 6 4 TRAPPED AIR PRESSURE AND WHIPPING HOSES CAN CAUSE INJURY Release air pressure from tools and system before servicing adding or changing attach...

Страница 31: ...ries only Lift and support unit only with proper equipment and correct procedures If using lift forks to move unit be sure forks are long enough to extend beyond opposite side of unit 1 7 2 OVERHEATIN...

Страница 32: ...gases can build up and machine can overheat causing fire 1 7 6 TILTING OF TRAILER CAN CAUSE INJURY Use tongue jack or blocks to support weight Properly install unit onto trailer according to instruct...

Страница 33: ...sors computers and computer driven equipment such as robots Be sure all equipment in the welding area is electromagnetically compatible To reduce possible interference keep weld cables as short as pos...

Страница 34: ...Documents phone 1 877 413 5184 web site www global ihs com National Electrical Code NFPA Standard 70 from National Fire Protection Association P O Box 9101 1 Battery March Park Quincy MA 02269 9101 p...

Страница 35: ...ing seventeen years of research a special blue ribbon committee of the National Research Council concluded that The body of evidence in the committee s judgment has not demonstrated that exposure to p...

Страница 36: ...the machine running if the switch is trig gered the machine will shut down 1 12 DISPOSING OF MACHINE FLUIDS Always dispose of machine fluids under the guidance of all applicable local regional and or...

Страница 37: ...AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM SECTION 1 SAFETY 090034 OP_r0 PAGE 19...

Страница 38: ...ER V PRESSURE RELIEF VALVE 200 PSI G MINIMUM PRESSURE VALVE W PRESSURE SWITCH H AIR OIL COALESCER X LIFTING BAIL J AIR FILTER COMPRESSOR Y HYDRAULIC COOLER K COMPRESSOR OIL DRAIN TUBE Z FUSES L COMPRE...

Страница 39: ...nd oil are forced through the rotating screws in the compression chamber Because of this concept compressed air is generated on demand System Component or Component Group Manual Section Location COMPR...

Страница 40: ...de the main casting and consist of a male and female rotor supported with low friction bearings sized for a long useful life 2 2 2 ELECTRONIC AIR INLET VALVE See Figure 2 3 The electronically actuated...

Страница 41: ...ime as part of normal maintenance For routine maintenance of the spin on air oil coalescer consult Sections 6 2 and 6 3 for schedule intervals and Section 6 6 6 for the specific coalescer maintenance...

Страница 42: ...6 6 14 2 2 8 OIL RESERVOIR AND PRIMARY AIR OIL SEPARATOR The main casting of the compressor unit which contains the screw compressor is also the oil reservoir and primary oil separation unit The initi...

Страница 43: ...N ONE POWER SYSTEM SECTION 2 DESCRIPTION 090034 OP_r0 PAGE 25 KEY DESCRIPTION A PRESSURE SWITCH Figure 2 6 Pressure Switch Location A KEY DESCRIPTION A HYDRAULIC FAN COOLER B COMPRESSOR FAN COOLER Fig...

Страница 44: ...shuts down machine at 185 psi 2 3 2 COMPRESSOR SPIN ON OIL FILTER See Figure 2 9 The compressor system is also supplied with a spin on oil filter positioned off the lower corner of the compressor Thi...

Страница 45: ...omponent or Component Group Manual Section Location INSTRUMENTATION 2 6 page 27 Volts Amps Meter 2 6 1 page 28 Welder Function Switches 2 6 2 page 28 DC Charger Mode Toggle Switch 2 6 3 page 28 Volts...

Страница 46: ...e volts amps meter shows the amount of volts and or amp level while welding or boosting 2 6 2 WELDER FUNCTION SWITCHES The constant current CC or constant voltage CV toggle switch lets the operator ch...

Страница 47: ...ght so as long as the green light or the green and red light located to the right of it are on the machine is at proper speed If under use the user only sees three 3 red lights then the load is too he...

Страница 48: ...ARGER MODE TOGGLE SWITCH 2 6 3 P FRONT ACCESS PANEL OPEN LAMP 2 6 13 SHUT DOWN E VOLTS AMPS MANUAL ADJUSTMENT DIAL 2 6 4 Q COMPRESSOR OVER PRESSURE LAMP 2 6 14 SHUTDOWN F COMPRESSOR AIR PRESSURE GAUGE...

Страница 49: ...ice Department 2 6 13 FRONT ACCESS PANEL OPEN INDICATOR LAMP The front access panel open indicator lamp signals that the front panel is not in place or not fastened properly the machine will not start...

Страница 50: ...ntegral to all the functions of the 300 Series Power System Consult the various operating procedures as found in Section 4 Operation to determine the integration of the motor with each separate system...

Страница 51: ...nation class NAS1638 9 ISO 4406 20 18 15 Achieved with filter 10 c 75 10mm Operating Temperature Limits 0 F to 110 F 18 C to 43 C Cold Weather Kit extends temperature range from 0 F to 40 F 18 C to 40...

Страница 52: ...0 23 40 30 45 35 49 39 3 8 24 22 16 35 25 45 35 50 40 54 44 7 16 14 24 17 50 35 60 45 70 55 76 61 7 16 20 34 26 55 40 70 50 80 60 85 68 1 2 13 38 31 75 55 95 70 110 80 113 90 1 2 20 52 42 90 65 100 80...

Страница 53: ...Welder OCV Voltage 70 Welder Max Amperage 300 Welder Max CV Voltage 40 Welder Min CV Voltage 15 Welder 12V charge voltage 14 Welder 12V boost voltage 16 Welder 24V boost voltage 30 TABLE 3G GENUINE VA...

Страница 54: ...SECTION 3 SPECIFICATIONS AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 36 090034 OP_r0 BLANK PAGE...

Страница 55: ...ine 4 6 page 45 Installing the Control Trunk Line 4 7 page 45 Installing the Optional Remote Control Panel 4 8 page 45 Installing the Remote Air Tank 4 9 page 45 Post Set Up Initial Test Function 4 10...

Страница 56: ...eed to integrate with the vehicle s layout and systems Depending upon the customer specified machine order an installation may include all or part of the following major task list breakdown Machine mo...

Страница 57: ...underdeck or chasis wiring piping etc Clear pathways for route lines and wires which are free of sharp edges sharp angles and heat contact if applicable Service output location Additional service body...

Страница 58: ...r Measurements 4 4 2 DETERMINING PROPER VENTILATION REQUIREMENTS The Air N Arc All In One Power System 300 Series machine is air cooled adequate provision for supply of cool air to the engine compress...

Страница 59: ...PTION A WIDTH SIDES Six 6 inches clearance space allowance B HEIGHT ABOVE MACHINE 16 19 inches of clear ance space allowance for opening hood Figure 4 1 Minimum Cooling Space Requirements A A B NOTE I...

Страница 60: ...roup Task Manual Section Location Mounting the Machine 4 5 page 42 Separating the Machine From the Shipping Crate Mounting 4 5 1 page 43 Marking the Machine Mounting Location 4 5 2 page 43 Stabilizing...

Страница 61: ...4 5 3 the mounting bolts may not be long enough to secure the machine package The minimum thread clearance is 2 1 2 threads showing above the nut with the machine fastened in place Figure 4 3 4 5 2 MA...

Страница 62: ...er machine clearances will be maintained Then temporarily move the machine so that the service body floor can be drilled Drill four 4 9 16 mounting holes in the service body floor at the scribed marki...

Страница 63: ...tall the optional remote control panel at the desired location on the service body and route the control trunk line to the location where the unit will mount Ensure that all sharp edges that the trunk...

Страница 64: ...mpting the post set up initial test function review all of the tasks laid forth in Sections 4 4 through TOOLS ITEMS NEEDED REPLACEMENT PART S Air Tank and Mounting HardwareI Relief Valve 200 psi suppl...

Страница 65: ...om through the four mounting bolt holes of the base frame refer to Section 4 5 3 and Figure 4 6 See Section 4 10 Parts 1 and 2 for base mounting pattern etc Note that with the addition of the vehicle...

Страница 66: ...SECTION 4 INSTALLATION AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 48 090034 OP_r0 4 11 COMPRESSOR FLOW SCHEMATIC DIAGRAM A B C D E F G H J K L M N P Q R S T 271384_r1...

Страница 67: ...AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM SECTION 4 INSTALLATION 090034 OP_r0 PAGE 49 050735ID_1of2_r0 4 12 INSTALLATION AND DIMENSIONS DIAGRAM PART 1 OF 2...

Страница 68: ...SECTION 4 INSTALLATION AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 50 090034 OP_r0 4 12 INSTALLATION AND DIMENSIONS DIAGRAM PART 2 OF 2 050735ID_2of2_r0...

Страница 69: ...AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM SECTION 4 INSTALLATION 090034 OP_r0 PAGE 51 BLANK PAGE...

Страница 70: ...MODE TOGGLE SWITCH 2 6 3 P FRONT ACCESS PANEL OPEN LAMP 2 6 13 SHUT DOWN E VOLTS AMPS MANUAL ADJUSTMENT DIAL 2 6 4 Q COMPRESSOR OVER PRESSURE LAMP 2 6 14 SHUTDOWN F COMPRESSOR AIR PRESSURE GAUGE 2 6...

Страница 71: ...horoughly and familiarize yourself with the controls and indicators their purpose location and use System Operation Group Manual Section Location Machine Start up and Shutdown Procedure 5 2 page 54 Ma...

Страница 72: ...ne Operation 5 8 1 2 page 64 High Temperature Operation 5 8 2 page 65 Machine Operation 5 8 2 1 page 65 High Dust Content Operation 5 8 3 page 65 Machine Operation 5 8 3 1 page 65 High Altitude Operat...

Страница 73: ...mal condition and minimimize undue stress that may occur during the next start up session if some of the machine conditions were left in working mode s or had auxiliary power draws left intact such as...

Страница 74: ...panel and the use of the welder 3 The position of the generator switch on the control panel Consult Table 5A Motor Throttle Control Function Conditions to understand how the motor speed relates to the...

Страница 75: ...e five 5 seconds after the dial has been adjusted WARNING Do not rely on the thermal overload circuit breakers on the generator to protect personnel power tools or the generator The thermal overload c...

Страница 76: ...TIONS for electrode amperage ratings At anytime during welding the power dial may be adjusted to the desired amperage level 6 When you strike the electrode against the material being welded the motor...

Страница 77: ...elded Adjust the power dial on the suitcase feeder for the material being welded At anytime during welding the power dial may be adjusted to the desired voltage level 5 4 1 3 CV CONSTANT VOLTAGE MODE...

Страница 78: ...t a multi function project However if the generator is operating at a high percentage of its rated capacity and the welder and air compressor are also being used the resulting drop in motor speed may...

Страница 79: ...rt for information on the compressed air requirements of common tools If the equipment is not listed in Section A 4 check the desired power tool manufacturer s specifications NOTE Only plug power cord...

Страница 80: ...rt Group Task Manual Section Location Operating the Battery Boost Charger 5 7 page 62 Connection Disconnection Sequence and Operation 5 7 1 page 62 WARNING DO NOT charge or boost while in Weld Mode Pe...

Страница 81: ...ting in extreme cold or hot conditions ranging from 0 F to 110 F 18 C to 43 C 0 F to 40 F 18 C to 40 C with cold weather kit in the presence of high humidity or at a high altitude extra attention shou...

Страница 82: ...ard Premium Synthetic Oil is suitable for use from 40 F to 110 F 40 C to 43 C Drain the moisture from the tank when it is warm from extended operation 5 8 1 2 MACHINE OPERATION At an extremely cold te...

Страница 83: ...s when operating in areas that contain a high dust content If the machine is not being used for an extended period of time an additional precaution such as covering the machine with a tarp will help t...

Страница 84: ...SECTION 5 OPERATION AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 66 090034 OP_r0 BLANK PAGE...

Страница 85: ...utine Maintenance Schedule 6 2 page 67 Maintenance Schedule Table 6 3 page 69 Replacement Parts 6 4 page 72 Maintenance Access 6 5 page 72 Parts Replacement and Adjustment Procedures 6 6 page 73 Servi...

Страница 86: ...routine log For assistance in obtaining routine maintenance or replacement parts consult Section 9 1 Parts Ordering Procedure and Table 9A Recommended Spare Parts List WARNING Follow all applicable sa...

Страница 87: ...onsult Section 6 6 15 1 2 Check air tank for water accumulation Drain any water from the air tank per procedure in Section 6 6 9 3 Check air compressor oil level Check resting oil level follow compres...

Страница 88: ...element Compressor Oil Sections 6 6 3 and 6 6 5 Compressor Oil Filter Section 6 6 4 Coalescer Element Section 6 6 6 9 Inspect air compressor drive belt and serpentine welder drive belt for wear damage...

Страница 89: ...Ensure that the motor speed is running at correct interval Adjust if necessary per Section 6 6 13 15 Inspect the welding leads and battery charging cables If so equipped ensure that welding leads are...

Страница 90: ...SECTION LOCATION Compressor oil filter easier to access with panels removed 6 6 4 Oil Filter Change I Belt Replacement I Pressure Switch Adjustment 6 6 13 Main Cooler Assembly Cleaning thorough 6 6 11...

Страница 91: ...unting 6 6 8 1 page 87 Connecting the New Solenoid Valve 6 6 8 2 page 87 Draining the Air Tank 6 6 9 page 88 Rebuilding the Minimum Pressure Check Valve 6 6 10 page 90 Setting the Minimum Pressure Val...

Страница 92: ...or damage NOTE To perform a more thorough inspection of the compressor air filter element refer to Section 6 6 1 2 If element is in adequate shape to continue using 5 Re seat the filter element C onto...

Страница 93: ...er element uses a pleated paper type filter to carefully remove accumulated dirt before compression can begin DO NOT clean the compressor air filter element To replace worn or damaged air filter with...

Страница 94: ...t get damaged or soiled the full air filter inlet valve D is now accessible 4 Remove the two 2 nuts E and two 2 washers F from the mounting posts V 5 Grasp the governor body P and pull upwards to dise...

Страница 95: ...MOUNTING COVER N V RING C AIR FILTER ELEMENT P GOVERNOR HOUSING D AIR INLET VALVE COMPLETE ASSEMBLY Q O RING E NUT x 2 R LOCK WASHER F WASHER x 2 S PLATE SET G SPRING GUIDE S1 VALVE HEAD H SPRING S2 W...

Страница 96: ...life Checking the compressor oil is the most important service to perform on the 300 Series All In One Power System package Consult Section 6 3 Maintenance Schedule Table for routine compressor oil in...

Страница 97: ...on 6 3 Maintenance Schedule Table for routine compressor oil element change intervals 1 With the machine off and the ignition key removed open the hood panel access door TOOLS ITEMS NEEDED REPLACEMENT...

Страница 98: ...check and or replace or refill the compressor system refer to Section 6 6 5 6 6 5 CHANGING THE COMPRESSOR OIL During periodic maintenance intervals or more frequently if needed it will be necessary t...

Страница 99: ...it reservoir 6 Run the compressor momentarily turn off and verify that the level of compressor oil G is within satisfactory range 6 6 6 REPLACING THE SPIN ON AIR OIL COALESCER The air oil coalescer el...

Страница 100: ...t seal requires servicing order shaft seal repair kit no 270766 The compressor belt and compressor drive sheave must first be removed in order to access the seal components Refer to Figure 6 9 and the...

Страница 101: ...SHEAVE WASHER P SEAL O RING E DRIVE SHEAVE Q INNER RING F CAPSCREW M8 x 1 25 x 30MM x4 for Plate R SPACER G LOCK WASHER M8 x4 for Plate S NEEDLE BEARING H SHEAVE WASHER M8 x4 for Plate T KEY J AIR EN...

Страница 102: ...from the end of the male rotor drive shaft Z 7 Wipe down any excess contaminants that may have accumulated on the male rotor drive shaft 8 Replace the needle bearing X and spacer W with their new coun...

Страница 103: ...o allow for repositioning of the tensioner sheave serpentine belt 6 6 7 3 PART III REPLACING THE COMPRESSOR SERPENTINE BELT 1 Replace re thread the serpentine belt F back onto the motor sheave and com...

Страница 104: ...LLAR CONNECTOR HEAD I L PRY SLOT D SEAL M CONNECTOR HEAD BASE E CONNECTION PINS N PIN RE CONFIGURATION F PNEUMATIC TUBE CONNECTORI P SEATING THE CONNECTOR BASE G VALVE BODY Q SOLENOID VALVE location H...

Страница 105: ...rewdriver into the access indent on the base K Apply prying pressure to the pry slot L so that the base comes away from the connector head shown in M 6 Rotate the base so that the slit corresponding t...

Страница 106: ...unit 7 Use the four 4 mounting screws from the kit H to secure the new valve body to the compressor unit 8 Unplug the connector head from the new solenoid body but leave the seal in place 9 Unscrew t...

Страница 107: ...achine For areas of high ambient moisture content the valve may need to be checked more than once per day This valve may be accessed at any time including while the machine is in operation 1 Turn hand...

Страница 108: ...sen and carefully remove the valve body D which holds the internal parts in place The internal parts will be freed to drop out with the removal of the valve body 6 Wipe internal surface of valve body...

Страница 109: ...Section 6 3 Maintenance Schedule Table inspect the cooler fins of both the motor and the compressor for any build up of dirt KEY DESCRIPTION KEY DESCRIPTION ASSEMBLY PART KIT REPLACEMENT PART A MINIMU...

Страница 110: ...ure in which the compressor starts pumping Anytime the pressure in the tank falls below this pressure the compressor is allowed to start pumping NOTE Do not tamper with the flow control setting to inc...

Страница 111: ...th of these settings For such cases consult Figure 6 15 and the following procedure 1 Locate the air pressure control switch A at the rear side of the generator support bracket Remove the cover retain...

Страница 112: ...te slide along the grooves in the plate while still in position DO NOT remove 3 Use a 1 2 drive torque wrench applied to the square tensioning hole D to manually rotate the plate idler about the loose...

Страница 113: ...e 6 17 TOOLS NEEDED REPLACEMENT PART S Socket Wrench Size 6 mm Hex Head for Tensioner Plate Bolts Serpentine Belt No DR27584 Torque Wrench 1 2 Drive Ratchet 1 2 with Extension KEY DESCRIPTION KEY DESC...

Страница 114: ...e truck s ignition key removed open and remove the front panel NOTE After replacing the serpentine belt the belt will need to be checked for proper tension Consult Section 6 6 15 1 on how to check and...

Страница 115: ...m to secure the tensioner plate B into position 6 6 14 4 REPLACING THE GENERATOR SERPENTINE DRIVE BELT TOOLS NEEDED REPLACEMENT PART S Wrench Size 5 16 for Tensioner Bolt Serpentine Belt No DR62184 Te...

Страница 116: ...d Refer to Figure 6 19 and the following steps 2 Using a 3 4 socket wrench on tensioner plate bolt H pivot the belt tensioner G to relieve enough tension on the sheave C in order to remove the belt D...

Страница 117: ...ation such as visible surface cracks stiffness or discoloration 6 8 2 LONG TERM STORAGE Disconnect the battery cable that is connected to the positive side of the battery System Component or Part Grou...

Страница 118: ...R1 A C GENERATOR F 15 AMP FUSE WELDER FIELD B R2 SWITCHED POWER G 15 AMP FUSE COMPRESSOR FAN C R3 HYDRAULIC FAN H 25 AMP FUSE HYDRAULIC FAN D R4 COMPRESSOR FAN J 50 AMP CIRCUIT BREAKER AUTO RESET E 5...

Страница 119: ...trou bleshooting information may be found in other sources such as the Engine Operator s Manual and the Generator Operator s Manual Should the situa tion remain unresolved after exhausting available...

Страница 120: ...ace if necessary Compressor oil filter plugged Replace filter refer to Section 6 6 4 Replacing the Compressor Oil Filter Element Input rpm too high Adjust to proper setting refer to Section 6 6 12 Adj...

Страница 121: ...level surface Refer to Section 6 6 3 Checking the Compressor Oil Air demand too high Check for leaks and take corrective action Check air tools for wear damage or malfunctions Replace or repair Compr...

Страница 122: ...ed if ice is present clear and remove Damaged kinked control line Check line for damage wear kinks etc Re route re tie or replace if necessary refer to Appendix A A 6 Hose Installa tion Guide for assi...

Страница 123: ...ng the Pressure Setting Replace if switch continues to deviate from setting Speed is set too low Check hydraulic pressure and GPM System operating pressure below specified minimum Air demand too high...

Страница 124: ...ure in the compressed air Moisture accumulating in air tank Drain water from air tank Refer to Section 6 6 9 Draining the Air Tank Compressor not running long enough Run compressor long enough to get...

Страница 125: ...slipping or damaged Re situate and adjust belt tension or replace belt if necessary Consult Section 6 6 14 Replacing and Re tensioning the Serpentine Belts Order replacement belt see Table 9A Recommen...

Страница 126: ...SECTION 7 TROUBLESHOOTING AIR IN ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 108 090034 OP_r0 BLANK PAGE...

Страница 127: ...oblems that may arise while operating the All In One Power System within its intended use The flow schematic and wiring diagram should be used together when identifying any potential prob lems They ar...

Страница 128: ...SECTION 8 DIAGRAMS AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 110 090034 OP_r0 8 2 WIRING DIAGRAM AIR N ARC 300 SERIES HYDRAULIC ID271382_r2...

Страница 129: ...H B HYDRAULIC MOTOR L COMPRESSSOR C 12V SOLENOID VALVE M OIL FILTER D FLOW CONTROL N OIL FILL E FLOW ADJUSTMENT P COMPRESSOR COOLER F PRESSURE RELIEF VALVE Q INSTRUMENT PANEL G AIR FILTER R TANK AIR P...

Страница 130: ...SECTION 8 DIAGRAMS AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 112 090034 OP_r0 BLANK PAGE...

Страница 131: ...ill of Lading for the machine package or from the compressor unit serial number plate See Figure 9 1 for location of machine package serial plate Consult Table 9A Recommended Spare Parts List on the n...

Страница 132: ...ircuit 20A 2 Figure 6 20 K 16 DR271456 Belt Serpentine Compressor 1 9 3 37 17 DR62184 Belt Serpentine Generator 1 9 8 26 19 270766 Kit Compressor Shaft Seal Rebuild 1 Figure 6 9 20 270765 Kit Minimum...

Страница 133: ...AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM SECTION 9 ILLUSTRATED PARTS LIST 090034 OP_r0 PAGE 115 NOTES...

Страница 134: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 116 090034 OP_r0 9 2 AIR N ARC 300 SYSTEMS ASSEMBLIES PA6130044_r1...

Страница 135: ...P271411 1 3 AIR STORAGE ASSEMBLY PA6000027ID 1 4 ID COMPRESSOR PARTS PA6010072ID 1 5 COOLING SYSTEM ANA 300H PA6020033ID 1 6 ID COOLING SYSTEM COMPRESSOR PA6020036ID 1 7 ID FRAME CANOPY PA6030031ID 1...

Страница 136: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 118 090034 OP_r0 9 3 COMPRESSOR AND PARTS ASSEMBLY 1 OF 2 PA6010072ID_r1...

Страница 137: ...30 PSI X 3 FT 264480 1 12 OIL VANGUARD 3 5 QUARTS 264626 1 13 ELBOW 1 2MPT x 1 2FJIC SWVL 90 268929 008 1 14 COMPR PART VANAIR 31 EMC 12VDC STD SHAFT 269761 1 15 SWITCH TEMPERATURE ELECTRIC 270853 1 1...

Страница 138: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 120 090034 OP_r0 9 3 COMPRESSOR AND PARTS ASSEMBLY 2 OF 2 PA6010072ID_r1...

Страница 139: ...4 1 36 SHEAVE COMPRESSOR 8 GROOVE DR270371 1 37 BELT SERPENTINE 8 RIB x 55 LG EFFECTIVE LENGTH BLACK RUBBER DR271456 1 38 IDLER 1 375 WIDTH 3 3 8 DIA DR46584 1 39 SWITCH PRESSURE N C 185 PSI EL270002...

Страница 140: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 122 090034 OP_r0 9 4 COOLING SYSTEM PA6020033ID_r2...

Страница 141: ...ND MOTOR ASSY 16 DIA PUSHER 266199 1 6 TEE FEMALE BRANCH 8 MJIC x 8 MJIC x 1 2 FNPT 266581 009 1 7 TEE RUN SWIVEL 3 4 268769 006 1 8 COOLER OIL RC40 2 00 CORE SINGLE PASS 269563 1 9 SWITCH TEMPERATURE...

Страница 142: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 124 090034 OP_r0 9 5 COOLING SYSTEM COMPRESSOR PA6020036ID_r1...

Страница 143: ...264138 1 3 FT 3 FAN MOTOR ASSY 13 PUSH 12V 271446 1 4 NUT HEX FLANGE 1 4 20 825304 236 4 5 CAPSCREW HEX GR5 1 4 20 x 0 75 829104 075 7 6 WASHER LOCK 1 4 838504 062 7 7 ELBOW 37FL 90M 08 x 1 2 860208 0...

Страница 144: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 126 090034 OP_r0 9 6 FRAME AND CANOPY ASSEMBLY PA6030031ID_r0...

Страница 145: ...1 2 838208 112 4 11 CANOPY HOOD A1269763 1 12 CANOPY SIDE LH A1269765 1 13 CANOPY SIDE RH A1269766 1 14 COVER BASE A1269769 1 15 COVER BASE WITH CUTOUT A1269980 1 16 PLATFORM A1270359 1 17 SUPPORT CR...

Страница 146: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 128 090034 OP_r0 9 7 INSTRUMENT PANEL 1 OF 2 PA6040027ID_r1...

Страница 147: ...CREW HEX GR8 1 4 20 X 3 4 LG 829404 075 6 13 SCREW SER WASH 5 16 18 x 0 75 829705 075 2 14 WASHER FLAT 1 4 838204 071 2 15 WASHER LOCK 1 4 838504 062 6 16 ELBOW 37FL 90M 08 x 1 2 860208 050 1 17 PANEL...

Страница 148: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 130 090034 OP_r0 9 7 INSTRUMENT PANEL 2 OF 2 PA6040027ID_r1...

Страница 149: ...SWITCH EP269872 1 41 HARNESS WELD CABLE MACH EP270170 1 42 HARNESS WELD CABLE JUMPER EP270171 1 43 HARNESS A C PANEL TO MACHINE EP270230 1 44 HARNESS WIRE INST PNL DISPLAY EP270315 1 45 HARNESS WIRE...

Страница 150: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 132 090034 OP_r0 9 8 GENERATOR AND PARTS PA6050012ID_r1...

Страница 151: ...HEX GR8 1 2 13 x 6 5 829408 650 1 10 SCREW SER WASH 5 16 18 x 1 829705 100 4 11 SCREW SER WASH 3 8 16 x 1 5 829706 150 1 12 WASHER FLAT 5 16 838205 071 8 13 WASHER FLAT 3 8 838206 071 2 14 WASHER FLAT...

Страница 152: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 134 090034 OP_r0 9 9 MOTOR ASSEMBLY FLOW PA6100027ID_r2...

Страница 153: ...20 x 1 829404 100 2 6 CAPSCREW HEX GR8 3 8 16 x 1 1 2 829406 150 2 7 WASHER FLAT 3 8 838206 071 2 8 WASHER FLAT 1 2 838208 112 4 9 WASHER LOCK 1 2 838508 125 4 10 MOUNT MOTOR A1271414 1 11 BUSHING QD...

Страница 154: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 136 090034 OP_r0 9 10 AIR STORAGE TANK PA6000027ID_r4...

Страница 155: ...FLANGE 5 16 18 825305 283 4 6 NUT HEX LOCKING 1 4 20 825504 145 2 7 ELBOW 45 DEG 1 2 MPT x 8 MJIC 860008 050 1 8 CONNECTOR 37FL MPT 08 x 1 2 860108 050 1 9 TEE 37FL M BR 8 x 1 2 861708 050 1 10 TANK...

Страница 156: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 138 090034 OP_r0 9 11 ASSEMBLY FLOW CONTROL 1 OF 2 PA6120097ID_r4...

Страница 157: ...16 12 16 264322 006 1 12 SEAL KNOCKOUT 1 2 264443 1 13 TRIM LOK 1 4 GROOVE x 7 5 LONG 268080 1 14 TEE RUN SWIVEL 16 268769 008 1 15 ADAPTER 3 4 FJIC SWIVEL X 12 MSAE 270440 013 1 16 NIPPLE PIPE XS CL...

Страница 158: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 140 090034 OP_r0 9 11 ASSEMBLY FLOW CONTROL 2 OF 2 PA6120097ID_r4...

Страница 159: ...HYDRAULIC LABEL DL271919 1 33 THERMOSTAT DISC CLOSE ON RISE 100 F EL270040 1 34 PIPE BRASS BULKHEAD 1 4 NPT FI45068 1 35 HOSE COOLER TO RETURN TU271455 007 1 36 HOSE HYDRAULIC BLOCK TO MOTOR TU271455...

Страница 160: ...batteries can cause severe injury or death Change only in well ventilated area Keep sources of ignition awa y Rotating parts can cause severe injur y Stay away while engine and compressor are in opera...

Страница 161: ...L CARBON MONOXIDE 264376 1 5 DECAL CAP REMOVAL 049685 1 6 DECAL VANAIR INFORMATION I 1 7 DECAL HIGH PRESSURE HYDRAULIC SYSTEM 264380 1 8 DECAL ROTATING PARTS 264374 1 9 DECAL ACCIDENTAL STARTS 264373...

Страница 162: ...ED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 144 090034 OP_r0 HYDRAULIC HYDRAULIC RETURN HYDRAULIC SUPPLY AIR TANK DRAIN Drain Daily FRONT VIEW REAR VIEW 2 1 3 4 5 2 7 8 6 9 12 DECA...

Страница 163: ...6 5 DL269707 1 2 DECAL ANA BY VANAIR WHT 269706 2 3 DECAL HYDRAULIC SUPPLY I 1 4 DECAL HYDRAULIC RETURN I 1 5 DECAL AIR TANK DRAIN DL269676 1 6 DECAL PERF BLACK DL271389 1 7 DECAL VANAIR DL269707 1 8...

Страница 164: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 146 090034 OP_r0 HYDRAULIC RETURN HYDRAULIC SUPPLY AIR TANK DRAIN Drain Daily 1 2 3 4 9 12 DECAL LOCATIONS 3 OF 3...

Страница 165: ...ONS 3 OF 3 ITEM DESCRIPTION PART NUMBER QTY 1 DECAL COMPRESSOR FLUID DRAIN 1 2 DECAL HYDRAULIC SUPPLY I 1 3 DECAL HYDRAULIC RETURN I 1 4 DECAL AIR TANK DRAIN 1 IThis decal is included with decal sheet...

Страница 166: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 148 090034 OP_r0...

Страница 167: ...NDUCTION MOTOR CAPACITOR MOTOR SPLIT PHASE MOTOR 1 6 275 400 600 850 1200 1 4 400 500 850 1050 1700 1 3 450 600 950 1350 1950 1 2 600 750 1300 1800 2600 3 4 850 1000 1900 2600 X 1 1000 1250 2300 3000...

Страница 168: ...feet 50 100 feet 100 150 f 2 240 480 22 20 18 3 360 720 22 18 16 4 480 960 20 16 16 5 600 1200 18 16 14 6 720 1440 18 16 14 8 960 1920 16 14 12 10 1200 2400 16 12 12 12 1440 2880 16 12 10 14 1680 366...

Страница 169: ...nt portable 1300 Heater portable liquid fuel 50 000 btu 675 225 100 000 btu 1260 420 150 000 btu 1875 625 Impact wrench 1 2 750 600 3 4 900 750 1 1400 1200 Milk cooler 1800 1100 Mixer 3 cubic feet 230...

Страница 170: ...Drill 4 CFM Drill 4 CFM Screw Driver 2 5 CFM Impact Screw Driver 4 CFM Speed Saw 5 6 CFM Body Saw 8 CFM Jig Saw 6 CFM 16 Gauge Nibbler 4 CFM Cut Off Tool 4 CFM 150 mm Air Hammer 4 CFM 190 mm Air Hamm...

Страница 171: ...with all switches off After the machine has warmed up the compressor can be turned on 265870 1 2 BATTERY BOOST CABLES These cables are 25 feet in length with quik connect ends MA269938 1 set 3 AIR TA...

Страница 172: ...0 cable with electrode holder and connector 330 amp MA269814 50 1 12 WELD LEAD 25 feet in length 1 0 cable with ground clamp and connector 330 amp MA269815 25 1 13 WELD LEAD 50 feet in length 1 0 cab...

Страница 173: ...oid collapsing of line and restriction of flow 3 Exceeding minimum bend radius will greatly reduce hose assembly life 4 Use elbows or other adapters as necessary to eliminate excess hose length and to...

Страница 174: ...APPENDIX A ADDITIONAL INFORMATION AIR N ARC 300 ALL IN ONE POWER SYSTEM PAGE 156 090034 OP_r0 BLANK PAGE...

Страница 175: ...ng up a rou tine and orderly schedule to track machine maintenance and repair refer to Section 6 Maintenance and particu larly Section 6 3 Maintenance Schedule Table For procedure on ordering parts co...

Страница 176: ...E POINTS Date Completed 50 HOURS OR TWO MONTHS SERVICE POINTS Dates Completed 100 HOURS OR FOUR MONTHS SERVICE POINTS Dates Completed Parts Replaced 200 HOURS OR EIGHT MONTHS SERVICE POINTS Dates Comp...

Страница 177: ...E POINTS Date Completed 50 HOURS OR TWO MONTHS SERVICE POINTS Dates Completed 100 HOURS OR FOUR MONTHS SERVICE POINTS Dates Completed Parts Replaced 200 HOURS OR EIGHT MONTHS SERVICE POINTS Dates Comp...

Страница 178: ...APPENDIX B MAINTENANCE AND SERVICE LOG AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 160 090034 OP_r0 BLANK PAGE...

Страница 179: ...BLANK PAGE...

Страница 180: ...s Subject to Change Without Prior Notice 050735 Vanair Manufacturing Inc 10896 West 300 North Michigan City IN 46360 Phone 219 879 5100 800 526 8817 Service Fax 219 879 5335 Parts Fax 219 879 5340 Sal...

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