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6

4. PRELIMINARY CHECKS

4.1CHECK IGNITION SPARK

Before attempting to install, it is worth checking that the piezo
electric spark ignition system operates satisfactorily.
To initiate the spark, depress the control knob and while
keeping it depressed, turn anticlockwise through approximately
60° to the “PILOT/IGN” position. A spark should track from
the electrode pin to the thermocouple tip. If there is no spark
or incorrect tracking, check the spark gap between the
electrode wire and thermocouple tip (see figure 3). If the spark
gap is correct, check the ignition wiring.

4.2

CHECK THE FIREPLACE

The fireplace must comply with all the requirements
of section 2.

4.2.1

Fireplace general condition

The fireplace floor should be reasonably flat to
ensure that the convection box can be installed
without it rocking and so that a good seal can be
made at the bottom front of the box. The front face
of the fireplace should be reasonably flat over the area
covered by the convection box top and side flange
seals to ensure good sealing. These faces should be
made good if necessary. If the appliance is to be fitted
against a wall with combustible cladding, the cladding
must be removed from the area covered by the outer
surround (see figure 1c). We suggest that the actual

surround is used as a template to mark the area for
combustible cladding removal.

4.2.2

Soundness for appliance attachment

Two primary methods of retaining the appliance are
provided:-
1) By fixing to the fireplace front.
2) Using concealed tension cables fixed to the rear of

the fireplace opening together with secondary
fixing to the fireplace floor.

The methods are detailed in section 7 of this manual.
Before selecting the retention method, consult with
the customer. Method 2 is provided for instances
where drilling holes in the front surface of the
fireplace surround is unacceptable to the customer or
otherwise impractical. N.B. It is unwise to attempt to
drill into marble without the proper tools and
equipment.
If method 1 is chosen, make sure that the fireplace
front surround area is sound enough to take the
rawlplugs and woodscrews. If necessary, make sound
with a suitable cement.
If method 2 is chosen, make sure that the areas at the
back and towards the centre of the fireplace floor are
sound enough to take the eyebolts and screws. If
these areas have deteriorated due to prolonged use,
they should be made sound with a suitable cement.

4.2.3

Installations using a metal flue box

The whole of the top surface of the metal flue box
must be covered with a  layer of mineral wool or
equivalent insulation at least 100mm thick (see figure
1b).

4.3

FIREPLACE FLUE PULL

After preparing the fireplace, apply a lighted match,
paper or smoke match to the chimney opening.
Observe the smoke. If there is a definite flow into the
opening continue with the installation. If there is not
a definite flow, preheat the chimney for a few
minutes and recheck If there is still no definite flow,
the chimney may need attention. 

Do not fit the

appliance. Seek expert advice.

5. GAS SUPPLY CONNECTION

A nut and olive are provided for an 8mm pipe inlet connection
to the elbow at the bottom front of the appliance. The elbow
can be rotated to allow a connection from any direction. The
elbow includes a valve for isolating the gas supply.
The supply pipe must be rigid material. Flexible pipe must not
be used.

5.1

CONCEALED SUPPLY PIPE
CONNECTION

If a concealed connection from inside the fireplace is
required then, 

before the appliance is fitted into

the fireplace

 it will be necessary to extend the

supply line so that it will project through the sealed
opening at the back of the convection box (near the
left side) and run to the elbow at the front
The pipe run from the supply line up to the rear
opening in the convection box must be kept clear of

the area which will be taken by the convection box
when it is installed. A template  is supplied to aid the
installation of the pipe run.
We recommend the following method for installing
with a concealed supply pipe:

5.1.1

Cut the template to the shape shown by the “Debris
catchment area”. Note that the areas are different for
fireplaces with conventional brick flues and precast
flues.

5.1.2

Place the template on the fireplace floor (printed side
upward) with the front line level with the front
surface of the fireplace. The centre line of the
template should line up with the centre of the
fireplace. Tape the template securely in this position

 

5.1.3

Make sure that the fireplace is clear of all material
over the full area covered by the template including
that marked 

“Debris catchment area”

.

                      

 

Fig. 3 Pilot

Содержание 417

Страница 1: ...bar THESE APPLIANCES ARE FOR USE IN THE UNITED KINGDOM GB AND THE REPUBLIC OF IRELAND IE ONLY We trust that these instructions give sufficient details to enable this appliance to be installed and maintained satisfactorily However if further information is required our Valor advice line will be pleased to help Ring 0345 626 341 Local call rates apply Please leave these instructions with the user 60...

Страница 2: ...y pipe installation 10 Preliminary burner checks 10 Reference pressure check 10 Ceramic coals walls installation 11 Full operating checks 14 Control settings check 14 Flue spillage check 14 Flame supervision spillage monitoring system check 15 Final review 15 Servicing parts replacement 16 Burner plaque replacement 16 Front surround removal 17 Burner unit removal 17 Pilot unit removal 17 Gas tap r...

Страница 3: ...g Device SIT Ref OP9044 SIT Ref OPLPG9221 Ignition Piezo Electric Integral with Gas Tap Piezo Electric Integral with Gas Tap Aeration Non adjustable Non adjustable 2 GENERAL INSTALLATION REQUIREMENTS 2 1 For the user s protection in the United Kingdom it is the law that all gas appliances are installed by competent persons in accordance with the current edition of the Gas Safety Installation and U...

Страница 4: ...rate marble hearths are considered as non combustible The appliance can be fitted to a purpose made proprietary class O 150 C surround The hearth material must be at least 12mm thick The periphery of the hearth or fender should be at least 50mm above floor level to discourage the placing of carpets or rugs over it The surface of the hearth must be sufficiently flat to enable the bottom of the fron...

Страница 5: ... cables 2 Cable clamps 4 Eyebolts 1 Installation template 1 Smoke match tube 1 Fire front casting 1 Bottom front cover casting 1 Literature pack Carefully remove the contents Take special care in handling the ceramic walls and the coals Check that all the listed parts are present and in good condition Fig 1 Installation Data a Fireplace Dimensions Does not apply to pre cast flues See section 2 2 3...

Страница 6: ...at the back and towards the centre of the fireplace floor are sound enough to take the eyebolts and screws If these areas have deteriorated due to prolonged use they should be made sound with a suitable cement 4 2 3 Installations using a metal flue box The whole of the top surface of the metal flue box must be covered with a layer of mineral wool or equivalent insulation at least 100mm thick see f...

Страница 7: ...d and through a cut out at either rear bottom corner of the fire front casting For side connection final installation of the supply pipe should be left until the appliance is installed in the fireplace 6 PREPARING APPLIANCE FOR INSTALLATION 6 1 Remove the two screws securing the bottom of the front surround to the sides of the convection box Raise the front surround to allow the retaining lugs at ...

Страница 8: ...rough thepierced hole in the rear seal 7 1 2 Mark the fireplace front surround through the four fixing holes in the side flanges of the convection box see figure 9 7 1 3 Remove the convection box Drill four holes in the fireplace front surround at the marked positions using a no 12 masonry drill 7 1 4 Insert a rawlplug into each hole 7 1 5 Place the convection box back in position in the fireplace...

Страница 9: ...tainer over the bottom end of each cable 7 2 8 Pull each cable taut Push the cable retainers hard up against the V brackets Tighten the screws in the retainers so that they clamp the cables in position Apply tension to the cables by turning the hexagonal adjusters by hand see figure 13 7 2 9 Drill a hole into the fireplace floor through each of the two holes in the base of the convection box using...

Страница 10: ...nition has been achieved keep the control knob depressed for approximately ten seconds to allow the thermocouple probe to warm up and then release it If the pilot does not remain alight ensure that the air has been purged that the pilot orifice is clear and that the thermocouple connections are sound Replace the pilot unit if necessary see servicing section of this manual 8 6 4 When the pilot is a...

Страница 11: ...r compartment See fig 18 9 3 Place the rear base coal in the burner compartment behind the front coal Its rear face should touch the rear ceramic wall See figure 19 9 4 The ceramic side walls are marked at the rear bottom corners L Left side R Right side Place the side walls against the sides of the fire box and in the recesses at the sides of the base coals The markings L R should be at the at th...

Страница 12: ...ce them in the central two valleys of the front coal See figure 21 9 5 2 Place two of the remaining coals in the two outer valleys of the front coal One each side of the large coals See figure 22 Place the left side coal so that the customer will be able to see the pilot flame below the coal Fig 21 Front row inner coals Fig 22 Front row outer coals ...

Страница 13: ...13 9 5 3 Place the three remaining coals behind and approximately midway between each of the coals in the front row See figure 23 Fig 23 Middle row of coals ...

Страница 14: ... and turn the control knob to HIGH 10 2 3 Leave the appliance on for five minutes 10 2 4 There are two types of smoke match holders One has a copper finish the other is plain steel Please apply the relevant parts of the spillage test instructions Place the smoke match tube into the convection box at the right hand side and immediately below the black top cross member Angle it at approximately 45 t...

Страница 15: ...ed Lower the casting so that it rests on the hearth see figure 25 Black chrome front casting Place the fire front casting in front of the appliance 11 2 Place the bottom front cover casting in position below the fire front casting 11 3 Visually inspect the appliance Clean off any marks incurred during installation 11 4 Hand these instructions and the user s instructions to the customer 11 5 Advise...

Страница 16: ...e sure that the ceramic walls and coals are replaced correctly as described in the installation instructions Always test for gas soundness and spillage after servicing the appliance 12 1 TO REPLACE BURNER PLAQUE ITEMS See figure 26 12 1 1 Remove the 7 loose coals ceramic side walls front base coal rear base coal and ceramic back wall The plaques can be then be removed as follows without detaching ...

Страница 17: ...t elbow 12 4 5 Remove the first screw securing the dust cage to the pilot unit burner Carefully remove the dust cage and place aside 12 4 6 Remove the second screw securing the pilot unit to the burner Remove the pilot unit and place it aside 12 4 7 Refit in the reverse order Note 1 The pilot unit must be replaced as a whole assembly Its individual components are not separately replaceable 2 Once ...

Страница 18: ...N BURNER ELBOW INJECTOR 12 8 1 Remove the burner unit See section 12 3 12 8 2 Disconnect the main burner pipe from the elbow injector If necessary loosen the pipe at the gas tap end to swing the pipe clear of the injector 12 8 3 Unscrew the elbow injector from the support bracket 12 8 4 Refit in the reverse order 12 9 TO REMOVE THE APPLIANCE FROM THE FIREPLACE 12 9 1 Remove the 7 loose coals ceram...

Страница 19: ... Pilot unit For Natural Gas Appliances 1 545949 Pilot unit For Propane Appliances 544929 F Burner plaque gasket set For Natural Gas Appliances 1 545989 Burner plaque gasket set For Propane Appliances 566929 G Ceramic rear wall 1 545999 H Front coal halves 1 546009 J Rear base coal 1 563359 K Pack of loose coals 1 563369 L Ceramic side wall right side 1 546039 M Ceramic side wall left side 1 546049...

Страница 20: ...dards Valor is a member of the Society of British Gas Industries which works to ensure high standards of safety quality and performance Careful Installation Valor is a Corgi registered company All our gas fires must be installed by a competent Corgi Registered Installer in accordance with our Installer Guide and should not be fitted directly on to a carpet or floor of combustible material Valor He...

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