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1- Personal Protection:

2- High Pressure:

 

Other Care:

3- Hoses: 

7- Toxic Gases:

6- Welding:

4- Hot Surface: 

5- Rotation Components: 

4- Safety Precaution

R134a

R134a

PSI

30

20

10

0

10

20

30

40

50

60

70

80

90

100

110

120

-40

-20

0

20

40

60

80

100

120

140

160

180

200

R134a

PSI

0

50

100

150

200

250

300

-30

0

30

60

90

120

150

180

210

240

270

300

330

350

DD 430

Air conditioning systems offers chemic, mechanic and 
electric risks.
It is mandatory to wear IPE (Individual Protection 
Equipment), picture 1 to protect yourself from 
refrigerant gas, refrigerant oil, battery acid, waste 
launched, engine high temperature and noise.

The refrigerant in liquid state and high pressure causes a 
potential risk. When the refrigerant is sprayed to natural air, it 
can cause serious injuries to eyes and skin.

Check if manometer hoses are in good conditions, when 
holding them; stay far from belts, pulleys and hot surfaces.

The compressor discharges, exhaust pipes and other engine 
components can be extremely hot.

The fans, pulleys and belts are not visible under certain 
conditions. Special care must be taken when putting your hands 
near them.

Welding must be done carefully; it causes burns and spray toxic 
gases out. Provide ventilated places to do it.

The refrigerant gas along with flame becomes into toxic gases 
and can cause very serious breathing illness. Take special care in 
closed places, if gases scape somehow (leakage) and then it can 
cause no toxygen in the air.

 

When handling and going up and down stairs, ladders and platforms, you can 

slide or they can break.

 

Wear a seat belt always when working over 1.5m high.

 

Never apply heat in recipients or pressured lines.

 

Never operate the equipment if discharge service valve is closed.

 

The refrigeration oil can cause irritation to your skin and eyes.

 

Check if every screw are long enough and right tight.

 

Components that are not in good conditions must be replaced by new 

ones due to safety reasons.

SAFETY PRECAUTION

58

Содержание DD 430

Страница 1: ...Rev 02 Marzo March 2018 C digo Code 036 00088 000 Manual del Propiet rio Owner s Manual Certi cado de Garant a Warranty Certi cate DD 430 AIRE ACONDICIONADO DOBLE PISO AIR CONDITIONER DOUBLE DECKER...

Страница 2: ...ESPA OL...

Страница 3: ...ucciones de operaci n y manutenci n descritas en este manual sean seguidas y ejecutadas peri dicamente Los controles instalados por VALEO Climatiza o do Brasil Ve culos Comerciais S A que son utilizad...

Страница 4: ...1 4 Modo AUTO autom tico 12 1 5 Modo Ventilaci n 13 1 6 Fallas 13 DESCRIPCI N DEL EQUIPO 2 Especificaciones t cnicas 14 2 1 Componentes del Evaporador Superior Modelos DS ES FS 15 2 2 Componentes del...

Страница 5: ...o do Brasil Ve culos Comerciais S A b Si el producto sufre cualquier da o provocado por uso inadecuado descuido accidente fallas provocadas por agentes externos e inclusive falta de manutenci n preve...

Страница 6: ...poleas cuando los haya 1 Ejecutar rutinas de manutenci n preventiva mensual 2 Medir presiones de succi n de descarga temperatura y condici n de la l nea de succi n 3 Verificar aprietes de los cables...

Страница 7: ...uncionamiento Es recomendado no utilizar marcas diferentes Instalar conjuntos con di metro largo de la misma serie y no utilizar correas nuevas con correas viejas El uso del equipo con una o m s corre...

Страница 8: ...chasis o componentes Exceso o falta de torque en los tornillos de fijaci n Montaje en desacuerdo con el proyecto Desalineaci n de poleas exceso o falta de tensi n en las correas Procedimiento de prueb...

Страница 9: ...dicionado y en la tarjeta de identificaci n En la tarjeta consta tambi n el tipo de gas refrigerante utilizado y la cantidad necesaria para el equipo Informaciones referente a aplicaciones como n de s...

Страница 10: ...amiento del Aire Acondicionado DD430 DS MPHE DD430 ES MPHE DD430 B MPHE DD430 C MPHE DD430 FS MPHE Evaporador superior trasero Central El ctrica Condensador Evaporadores superiores centrales Evaporado...

Страница 11: ...las presiones normales de operaci n para evitar quiebras el compresor ser apagado inmediatamente Observaci n las presiones son monitoreadas continuamente inclusive cuando el aire acondicionado est ap...

Страница 12: ...l display mostrar la sigla AL 1 3 Programando el SET POINT 1 4 Modo AUTO autom tico Modo refrigeraci n Modo ventilaci n Modo calentamiento Modo renovaci n de aire Set point es el valor de la temperatu...

Страница 13: ...a del sensor de temperatura del piso inferior Aparece la indicaci n el sistema asumir la temperatura de 22 C Falla del sensor del conducto superior Aparece la indicaci n el sistema asumir la temperatu...

Страница 14: ...51A 25A Modelo de los Ventiladores Axial Cantidad de Ventiladores 4 Flujo de Aire 11 600 m3 h Corriente Nominal 34A Modelo Tipo Alternativo Bock FKX 40 655K Desplazamiento 650 CM3 M xima Rotaci n Per...

Страница 15: ...Calentamiento Superior 006 00178 000 1 4 V lvula de Expansi n 1 5 Chicote El ctrico del Evaporador 016 00021 000 016 00021 002 1 6 Horquilla de los Ventiladores Radiales 6 7 Ventilador Radial 24V 3 8...

Страница 16: ...012 00033 000 1 5 Cuerpo de la V lvula de Expansi n 012 00034 000 1 6 Chicote El ctrico del Evaporador 016 00148 002 1 7 Horquilla de los Ventiladores Radiales 017 00309 000 12 8 Ventilador Radial 24V...

Страница 17: ...00097 001 006 00175 000 1 3 Serpentina de Calentamiento Inferior 006 00177 000 1 4 V lvula de Expansi n 1 5 Chicote El ctrico Evaporador 016 00188 004 016 00323 003 1 6 Horquilla de los Ventiladores R...

Страница 18: ...184 000 1 4 V lvula de Expansi n 1 5 Chicote El ctrico del Evaporador 016 00323 000 016 00323 001 1 6 Horquilla de los Ventiladores Radiales 6 7 Ventilador Radial 24V 3 8 Tubo L nea de L quido 1 9 Con...

Страница 19: ...erior 1 6 Conjunto del Tubo de Succi n del Evaporador Inferior 1 7 Conjunto de la Bandeja de Agua Cond Drenaje Evaporador Inferior 1 8 Cierre del Retorno de Aire Evaporador Inferior 040 02671 001 040...

Страница 20: ...001 1 5 Serpentina del Condensador 006 00195 000 1 6 Ventilador Axial 021 00015 000 4 7 Tanque de L quido y Filtro Secador 038 00039 000 1 8 Conjunto del Tubo del Tanque L quido 042 01162 000 1 9 Rej...

Страница 21: ...junto de la Placa de V lvula del Compresor 014 00198 000 2 4 Bomba de Aceite del Compresor 014 00199 000 1 5 Junta de Sellado del Compresor BOCK FKX40 014 00200 000 1 6 Conjunto de Pist n BOCK FKX40 0...

Страница 22: ...7 00041 000 1 2 Adhesivo del Controlador GL W 180 036 00172 003 1 3 Placa de Comando El ctrico GLOBUS GL W 122 007 00022 000 1 4 Placa de Comando El ctrico GLOBUS GL W 123 007 00023 000 1 5 Presostato...

Страница 23: ...or Bajo 2 7 5A 28VDC 9 Evaporador Superior Bajo 1 7 5A 28VDC RL1 N C RL2 Comando Evaporador Superior Bajo RL3 Evaporador Superior Bajo 1 y 2 RL4 Comando Evaporador Superior Alto RL5 Evaporador Superio...

Страница 24: ...local ventilado no encerrado ejos de tuber as de combustible o inflamables bajo riesgo de incendio o explosi n El equipo no tiene protecci n contra agua Chorros y salpicaduras pueden da arlo Planta c...

Страница 25: ...local ventilado no encerrado ejos de tuber as de combustible o inflamables bajo riesgo de incendio o explosi n El equipo no tiene protecci n contra agua Chorros y salpicaduras pueden da arlo Planta c...

Страница 26: ...PORADOR INFERIOR ALTO 1 F6 EMBRAGUE 5A RL6 EVAPORADOR INFERIOR ALTO 2 F7 N C RL7 EVAPORADOR INFERIOR ALTO 3 F8 EVAPORADOR INFERIOR BAJO 3 10A RL8 EMBRAGUE F9 CONDENSADOR 5 20A RL9 EVAPORADOR INFERIOR...

Страница 27: ...CI N por tratarse de un equipo el ctrico con conmutaci n de alta corriente es indispensable que ste sea instalado en un local ventilado no encerrado ejos de tuber as de combustible o inflamables bajo...

Страница 28: ...no encerrado ejos de tuber as de combustible o inflamables bajo riesgo de incendio o explosi n El equipo no tiene protecci n contra agua Chorros y salpicaduras pueden da arlo Planta c digo 007 00023...

Страница 29: ...debe ser practicada con cautela pues puede causar quemaduras y producir gases t xicos Utilice locales ventilados El gas refrigerante en presencia de llamas produce un gas t xico y puede causar serias...

Страница 30: ...n de la contaminaci n del medioambiente lo que va generar desarrollo econ mico y sustentable a trav s del Programa de Log stica Revertida De acuerdo con la Leye 12 305 2010 la destinaci n adecuada am...

Страница 31: ...ENGLISH...

Страница 32: ...reventive and corrective maintenance procedures they must be accomplished by experts or dully technicians Looking for improving and updating the refrigeration technical teams this manual describes the...

Страница 33: ...ramming 41 1 4 AUTO Mode Automatic 41 1 5 FAN Mode 42 1 6 Faults 42 EQUIPMENT DESCRIPTION 2 Technical Specification 43 2 1 Components of Upper Evaporator Models DS ES FS 44 2 2 Components of Upper Eva...

Страница 34: ...person c If the warranty certificate and or the serial number of the product are adulterated overwritten or damaged d If defects or unsatisfactory performance are caused by the use of non original sp...

Страница 35: ...rimestral check list 2 Clean the evaporator capillary tube coil Apply only water and neutral non aggressive soup to cooper and aluminum See note 3 Clean the evaporator drain 4 Check out the oil retain...

Страница 36: ...the belts check their stretchiness back again after 48 working hours It is recommended not use different brands Install assemblies with the same diameter length of the series and do not apply new bel...

Страница 37: ...er s Evaporator Tubes hoses drains and wiring harness Alternator Compressor Support Gas Charge Process DD 430 Note In case the installation is bad VALEO Agent Authorized Service Net will have to call...

Страница 38: ...his information can be found in the Air Conditioning Warranty Certificate and ID tag Application information regarding to series and bus body model series and chassis model are very important to ident...

Страница 39: ...OPERATION 1 Air conditioning operation DD430 DS MPHE DD430 ES MPHE DD430 B MPHE DD430 C MPHE DD430 FS MPHE Rear upper evaporator Electric central Condenser Middle upper evaporators Lower evaporator Co...

Страница 40: ...a strong change happens from the NORMAL temperature they turn off the compressor immediately to avoid break Observation pressures are always monitored even if the air conditioning is turned off ELECT...

Страница 41: ...icle Before starting it shows the letters AL 1 3 SET POINT Programming 1 4 AUTO Mode Automatic Cool Mode Fan Mode Heat Mode Air renewing dry Mode Set point It is the desirable temperature to be set in...

Страница 42: ...assume the temperature 22 oC Lower floor temperature sensor Showed by code system will assume the temperature 22 oC Upper floor duct sensor Showed by code system will assume the temperature 22 oC Lowe...

Страница 43: ...51A 25A Fan model Axial Fan quantity 4 Air flow 11 600 m3 h Nominal current 34A Model Alternative type Bock FKX 40 655K Volume 650 CM3 Allowed Maximum Rotation 3 500 RPM Lubricant Oil POE Quantity of...

Страница 44: ...00176 000 1 3 Upper Heater Capillary Tube Coil 006 00178 000 1 4 Expansion Valve 1 5 Evaporator Electric Wiring Harness 016 00021 000 016 00021 002 1 6 Radial Fan Clip 6 7 Radial Fan 24V 3 8 Armaflex...

Страница 45: ...lve Hole 012 00033 000 1 5 Expansion Valve Body 012 00034 000 1 6 Evaporator Electric Wiring Harness 016 00148 002 1 7 Radial Fan Clip 017 00309 000 12 8 Radial Fan 24V 021 00014 000 6 9 Liquid Line T...

Страница 46: ...illary Tube Coil 006 00097 001 006 00175 000 1 3 Lower Heating Capillary Tube Coil 006 00177 000 1 4 Expansion Valve 1 5 Evaporator Electric Wiring Harness 016 00188 004 016 00323 003 1 6 Radial Fan C...

Страница 47: ...Tube Coil 006 00184 000 1 4 Expansion Valve 1 5 Evaporator Electric Wiring Harness 016 00323 000 016 00323 001 1 6 Radial Fan Clip 6 7 Radial Fan 24V 3 8 Liquid Line Tube 1 9 Lower Evaporator Duct 1 1...

Страница 48: ...Line Tube Assembly 1 6 Lower Evaporator Suction Tube Assembly 1 7 Cond Water Tray Assembly Lower Evaporator Drain 1 8 Lower Evaporator Air Return End Cover 040 02671 001 040 02671 000 1 9 Evaporator F...

Страница 49: ...End Cover 040 02412 001 1 5 Condenser Capillary Tube Coil 006 00195 000 1 6 Axial Fan 021 00015 000 4 7 Liquid Tank and Dry Filter 038 00039 000 1 8 Liquid Tank Pipe Assembly 042 01162 000 1 9 Conden...

Страница 50: ...000 1 3 Compressor Valve Board Assembly 014 00198 000 2 4 Compressor Oil Pump 014 00199 000 1 5 Compressor Sealing Kit BOCK FKX40 014 00200 000 1 6 Piston Assembly BOCK FKX40 014 00201 000 4 7 Compre...

Страница 51: ...041 000 1 2 Controller Mask Sticker GL W 180 036 00172 003 1 3 Electric Control Board GLOBUS GL W 122 007 00022 000 1 4 Electric Control Board GLOBUS GL W 123 007 00023 000 1 5 Low Pressure Switch 010...

Страница 52: ...C 7 Low upper evap 3 7 5A 28VDC 8 Low upper evap 2 7 5A 28VDC 9 Low upper evap 1 7 5A 28VDC RL1 N C RL2 Low upper evap control RL3 Low upper evap 1 and 2 RL4 High upper evap control RL5 High upper eva...

Страница 53: ...ination between CHASSIS and ALTERNATOR do not connect parallel OBSERVATION as you are handling with commutation high current electric device it is necessary to install it in a ventilated point not clo...

Страница 54: ...mutation high current electric device it is necessary to install it in a ventilated point not closed built far from fuel inflammable lines risky spot fire and explosion material The device is not wate...

Страница 55: ...r evap 3 11A 28VDC 3 High lower evap 2 11A 28VDC 4 N C 5 D OPTIONAL 6 High lower evap 1 11A 28VDC 7 Low lower evap 3 7 5A 28VDC 8 Low lower evap 2 7 5A 28VDC 9 Low lower evap 1 7 5A 28VDC 1 Condenser...

Страница 56: ...ode 007 00023 000 OBSERVATION as you are handling with commutation high current electric device it is necessary to install it in a ventilated point not closed built far from fuel inflammable lines ris...

Страница 57: ...OBSERVATION as you are handling with commutation high current electric device it is necessary to install it in a ventilated point not closed built far from fuel inflammable lines risky spot fire and e...

Страница 58: ...and hot surfaces The compressor discharges exhaust pipes and other engine components can be extremely hot The fans pulleys and belts are not visible under certain conditions Special care must be taken...

Страница 59: ...te with the preservation and pollutinon reduction of the environment creating economic growth through the Reverse Logistics Program According to Law 12 305 2010 the environmentally adequate destinatio...

Страница 60: ...Valeo Climatiza o do Brasil Ve culos Comerciais S A Av Rio Branco 4688 Bairro S o Crist v o CEP 95060 145 Caxias do Sul RS Brasil Tel 55 54 2101 5700 www valeo thermalbus com br...

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