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5 Installation

10

Installation and maintenance instructions ecoFIT sustain 0020277252_00

5

Installation

Danger!
Risk of scalding and/or damage due to
incorrect installation leading to escaping
water.

Mechanical stresses in the connection pipes
may lead to leaks.

Ensure that there is no mechanical stress
when installing the connection pipes.

Caution.
Risk of material damage caused by
residues in the pipelines.

Welding remnants, sealing residues, dirt or
other residues in the pipelines may damage
the product.

Flush the heating installation thoroughly
before installing the product.

5.1

Checking the gas meter

Make sure that the existing gas meter is capable of
passing the rate of gas supply required.

5.2

Gas and water connections

Caution.
Risk of damage caused by incorrect gas
connection installation.

Excess test pressure or operating pressure
may cause damage to the gas valve.

Check the leak-tightness of the gas valve
using a maximum pressure of 11 kPa
(110 mbar).

Caution.
Risk of material damage caused by corro-
sion

Due to non-diffusion-tight plastic pipes in the
heating installation, air gets into the heating
water. Air in the heating water causes corro-
sion in the heat generator circuit and in the
product.

If you use non-diffusion-tight plastic pipes
in the heating installation, ensure that no
air gets into the heat generator circuit.

Caution.
Risk of material damage due to heat trans-
fer during soldering.

Only solder connectors if the connectors
are not yet screwed to the service valves.

Note

Apply heat insulation to the water pipes to the
boiler outlet and to the installation.

Preliminary work

1. Check that the system volume and the volumetric capa-

city of the expansion vessel are compatible.

If the volume of the expansion vessel is insufficient
for the installation.

Install an additional expansion vessel in the heat-
ing return, as close to the product as possible.

Install a non-return valve at the product's outlet
(heating flow).

2. Ensure that the installation has the following compon-

ents:

Working materials

A cold water stopcock for the unit

A gas stopcock for the unit

A filling and draining device in the heating installation

1

2

3

1

Heating flow connec-
tion, G3/4

2

Gas connection, G1/2

3

Heating return connec-
tion, G3/4

1.

Connect the water and gas connections in accordance
with the applicable standards.

2.

Purge the gas pipe before start-up.

3.

Check whether the connections (

Page 19) are leak-

tight.

Содержание ecoFIT sustain 615

Страница 1: ...tion and maintenance instructions ecoFIT sustain 615 630 GB IE Publisher manufacturer Vaillant GmbH Berghauser Str 40 D 42859 Remscheid Tel 49 21 91 18 0 Fax 49 21 91 18 2810 info vaillant de www vail...

Страница 2: ...on 16 7 8 Filling the condensate trap 17 7 9 Filling the hot water circuit 17 7 10 Checking the gas flow rate 17 7 11 Checking and adjusting the gas settings 17 7 12 Checking leak tightness 19 8 Adapt...

Страница 3: ...companying operating installation and servicing instructions for the product and any other system compon ents installing and fitting the product in accord ance with the product and system approval com...

Страница 4: ...mm e g fuse or circuit breaker Secure against being switched back on again Wait for at least 3 minutes until the capa citors have discharged Check that there is no voltage 1 3 7 Risk of death due to l...

Страница 5: ...k of material damage caused by frost Do not install the product in rooms prone to frost 1 3 13 Risk of material damage caused by using an unsuitable tool Use the correct tool 1 4 Regulations directive...

Страница 6: ...Heating and Hotwater Industry Council For more information visit www centralheating co uk 3 Product description 3 1 Compartment Ventilation The boilers are very high efficiency appliances As a consequ...

Страница 7: ...y a single person 4 1 1 General Hold the load as close as possible to your body Avoid rotational movements Instead reposition your feet If the unit is being lifted by two persons ensure your movements...

Страница 8: ...air flue connection B 150 mm C 5 mm 70 mm if the side sections have to be removed D 600 mm 4 6 Clearance from combustible components It is not necessary to maintain a clearance between the product an...

Страница 9: ...e centre so that the latching lug is released 3 Pull the front casing forwards at the bottom edge 4 Lift the front casing upwards from the bracket 4 9 2 Installing the front casing Refit the component...

Страница 10: ...ating water Air in the heating water causes corro sion in the heat generator circuit and in the product If you use non diffusion tight plastic pipes in the heating installation ensure that no air gets...

Страница 11: ...erminate at a suitable drain point within the heated envelope of the building that will remain frost free under long periods of low external temperatures Connect the condensate traps 1 Use the supplie...

Страница 12: ...19mm min 30mm 5 4 1 7 External termination into rain water down pipe 19mm min 30mm 5 5 Electrical installation Danger Risk of death from electric shock Continuous voltage is present at power sup ply t...

Страница 13: ...ntact opening of at least 3 mm e g fuses or power switches 4 Provide one common electricity supply for the boiler and for the corresponding controller Power supply Single phase 230 V 50 Hz Fuse protec...

Страница 14: ...Press to cancel a setting or exit the installer level 6 4 Live Monitor status codes Menu Live monitor Status codes in the display provide information on the pro duct s current operating status Status...

Страница 15: ...lation Use a magnetic rod to check whether it contains mag netite iron oxide If you ascertain that it contains magnetite clean the in stallation and apply suitable corrosion protection meas ures or fi...

Страница 16: ...ing pressures may be required to avoid air entering the heating installation If the water pressure falls below 0 05 MPa 0 5 bar the value flashes in the display If the water pressure falls below 0 03...

Страница 17: ...gas in m h Nom 5 10 15 3 1 62 1 70 1 46 18 4 1 95 2 05 1 76 24 7 2 61 2 74 2 35 25 7 2 72 2 86 2 45 28 6 3 03 3 18 2 73 30 6 3 24 3 40 2 92 35 7 3 78 3 97 3 40 Conditions Gas flow rate not in the per...

Страница 18: ...tion and flue gas recirculation 1 Check the flue gas installation is intact in accordance with the latest gas safe technical bulletin and informa tion supplied in the installation instructions 2 For e...

Страница 19: ...f diagnostics codes Page 28 8 1 Burner anti cycling time To prevent frequent switching on and off of the burner and thus prevent energy losses an electronic restart lockout is activated for a specific...

Страница 20: ...under diagnostics code d 14 Overview of diagnostics codes Page 28 8 2 1 Pump diagrams 12s 0 50 100 150 200 250 300 350 0 200 400 600 800 1000 A B 1 2 A Remaining feed head mbar B Flow rate l h 1 Max P...

Страница 21: ...tion attach the sticker supplied in the end user s language to the product cover Explain to the end user how the safety devices work and where they are located Inform the end user how to handle the pr...

Страница 22: ...pcock 5 Close the service valves in the heating flow and in the heating return 6 Close the service valve in the cold water pipe 7 Drain the product if you want to replace water bearing components of t...

Страница 23: ...to the electronics box 10 6 5 Replacing the expansion vessel 1 Drain the product Page 27 B C 1 2 3 A D 2 Undo the nut 3 3 Remove both screws on the support plate 1 4 Remove the support plate 5 Pull o...

Страница 24: ...Install the new pressure sensor 5 Reattach the clip 1 10 7 Checking the product for leak tightness Check that the product is leak tight Page 19 11 Inspection and maintenance 11 1 Using original seals...

Страница 25: ...red value with the corresponding value in the table Setting the CO value Great Britain front casing on front cas ing off Natural gas G20 CO at full load 9 2 0 2 Set for Wobbe index W 14 09 kW h m O at...

Страница 26: ...f you see any damage replace the burner 2 Install the two new burner seals 11 8 Checking the ignition electrode 1 2 3 4 5 1 Disconnect the connection 2 and the earthing cable 1 2 Remove the fixing scr...

Страница 27: ...on ves sel at the vessel valve Conditions Pre charge pressure 0 075 MPa 0 75 bar Top up the expansion vessel in accordance with the static height of the heating installation ideally with ni trogen oth...

Страница 28: ...Set target temperature for the domestic hot wa ter cylinder Current value Not adjustable d 08 Status of the 230 V ther mostat Current value 0 Room thermostat open no heat requirement 1 Room thermostat...

Страница 29: ...le d 23 Status of the heating demand Current value off Heating off Summer mode on Heating on Not adjustable d 24 Status of the pressure monitor 0 1 off Not switched on Switched Not adjustable d 25 Sta...

Страница 30: ...n deactivated 3 Hot water activated min target value 60 C 0 Adjustable d 60 Number of blocks by the temperature limiter Current value Not adjustable d 61 Number of unsuccessful ignitions Current value...

Страница 31: ...s of the eBUS room thermostat Current value off Not connected on Connected Not adjustable d 91 Status DCF77 Current value Not adjustable d 93 Setting the product code 0 99 1 The Device Specific Number...

Страница 32: ...r pressure S 88 Product purging active S 91 Maintenance Demo mode S 96 Automatic test programme Return temperature sensor heating demands blocked S 97 Automatic test programme Water pressure sensor he...

Страница 33: ...the eBUS F 61 Fault Gas valve control system Short circuit short to earth in cable harness for the gas valve gas valve defective coils shorted to earth electronics defective F 62 Fault Gas valve switc...

Страница 34: ...have been installed on the same pipe incorrect pipe Temperature sensor not connected or is connected incorrectly F 86 Fault Underfloor heating contact Underfloor heating contact open sensor disconnec...

Страница 35: ...30Vac X1 FUS X106 X32 X90 X12 X35 RT 230Vac N L X1 X21 4 1 3 2 eBUS RT 24V Burner off X106 1 3 4 1 3 1 2 3 M 5 4 2 1 2 1 2 1 N L L 24V 230V 24V 230V 2 6 7 9 8 1 3 4 5 11 10 1 Main PCB 2 Interface PCB...

Страница 36: ...f RT 230Vac X1 FUS X106 X32 X90 X12 X35 X21 L N RT 230Vac N L X1 1 3 4 1 3 1 2 3 eBUS Burner off X106 M 5 4 2 1 2 1 2 1 N L L 24V 230V 24V 230V X12 L N 2 7 8 10 9 1 4 3 5 6 12 11 1 Main PCB 2 Interfac...

Страница 37: ...of the tolerances specified in these in structions eliminate the fault in accordance with the regulations and the current technology Annually 10 Check the general condition of the product and if requi...

Страница 38: ...esults in the Benchmark service record in these instructions Annually G Position of the opening in the air flue pipe G N N M M A I I O H H C B L J Q Q Q Q Q K P D E F I S R T G 1 Positioning of the op...

Страница 39: ...of combustion are not directed to discharge directly across a boundary if the products are likely to cause a nuisance to a neighbour or discharge over a walkway or patio For IE see current issue of I...

Страница 40: ...FIT sustain 0020277252_00 H Commissioning Checklist Heating and Hotwater Industry Council HHIC www centralheating co uk Benchmark Commissioning and Servicing Section It is a requirement that the boile...

Страница 41: ...ith the appropriate Building Regulations and then handed to the customer to keep for future reference GAS BOILER SYSTEM COMMISSIONING CHECKLIST CONTROLS Optimum start control Fitted Fitted Fitted Fitt...

Страница 42: ...ng system is serviced regularly and that the appropriate Service Interval Record is completed Service Provider SERVICE RECORD SERVICE 01 AND AND SERVICE 02 AND AND SERVICE 03 AND AND SERVICE 04 AND AN...

Страница 43: ...how to set boiler to minimum rate contact Technical Helpline for advice CHECK CO AND COMBUSTION RATIO AT MINIMUM RATE With boiler still set at minimum rate insert analyser probe into flue gas sampling...

Страница 44: ...kW Domestic hot water heat output P 4 4 18 0 kW 4 9 25 2 kW 7 1 35 0 kW Maximum heat input heating Q max 15 3 kW 18 4 kW 30 6 kW Minimum heat input heat ing Q min 4 5 kW 5 0 kW 7 2 kW Maximum heat in...

Страница 45: ...ency at 50 30 C 104 0 104 0 104 0 Nominal efficiency at 40 30 C 106 0 106 0 106 0 Nominal efficiency in partial load operation 30 at 40 30 C 109 9 109 8 109 8 NOx class 5 5 5 Product dimensions width...

Страница 46: ...family check 15 Gas flow rate 17 H Handing over to the end user 21 High efficiency pump 20 High efficiency pump output 20 I If you smell flue gas 4 If you smell gas 3 Inspection work 24 Installation s...

Страница 47: ......

Страница 48: ...e DE56 1JT Telephone 0330 100 3461 info vaillant co uk www vaillant co uk These instructions or parts thereof are protected by copyright and may be reproduced or distributed only with the manufacturer...

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