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VAG Operation and Maintenance Instructions  • 4

-20 °C to + 50 °C (protected by adequate covers). If the valve is 
stored at temperatures below 0 °C, it should be warmed up to at 
least +5° C before installation and before it is put into operation.

3  Product features

3.1  Features and function description 

In its dimensions, function and hygienic characteristics the VAG 
HYDRUS

®

 G Underground Hydrant meets current standards. 

•  VP 325 Hydrants, requirements and tests 

•  EN 1074-6 Hydrants, requirements, fitness for purpose and ve-

rification tests 

3.2  Applications 

Due to the EPDM gasket materials used the standard version of 
the  VAG  HYDRUS

®

  G  Underground  Hydrant  is  suitable    for  the 

following media: 

•  Water, at a maximum temperature of 50°C 

The use of media containing oil and gas may damage the lining 
and gaskets and is thus not permissible.

For information about the corresponding temperature limits, ple-
ase  refer  to  the  product-related  technical  documentation  (KAT 
1611-A). 

In case of deviating operating conditions and applications, please 
consult the manufacturer.

3.3  Permissible and impermissible modes of  
 

operation

The  maximum  operating  temperatures  and  operating  pressures 
specified in the technical documentation (KAT 1611-A) must not 
be exceeded. 

The pressure applied to the closed valve must not exceed its ra-
ted pressure. 

For reasons of cavitation safety the maximum flow rate should not 
exceed 1.5 times the Kv-value according to applicable technical 
standards.

The valve may only be operated in fully opened position. Regu-
lation of the flow  may only take place via the extraction valves 
located on the standpipe. 

Extracting water while the shut-off cone is in a partially open po-
sition can cause cavitation effect in the seat area, resulting in lea-
kiness.

For correct operation of the valve DVGS standard W 331 must be 
complied with. 

The metallic limit stops when the hydrant is in open and closed 
position are clearly noticeable. The design of the installed sealing 
system guarantees tightness in this position. It is thus not neces-
sary to exert extra force to close the valve into an end position. 
This may cause an overload of the limit stops, or result in the valve 
being stuck in an end position or damaged.

4  Installation into the pipeline

4.1  Conditions required on site 

Observe the provisions of the DVGW standard W 331 
when  installing  the  VAG  HYDRUS

®

  G  Underground 

Hydrant.

The  flange  version  of  the  VAG  HYDRUS

®

  G  is  deli-

vered with a multifunction seal integrated in the flange. An additi-
onal flat seal for the flange connection to the pipeline should  not 
be used. The multifunction seal should  not be removed, because 
doing so will impair the function of the hydrant during operation. 

To reliably drain the underground hydrant we recommend the ad-
ditional installation of the VAG seepage stone. 

Without  a  seepage  stone  the  lower  draining  point  must  be  sur-
rounded by packed gravel or crushed rock that permits draining. 

The draining area (immediately above the flange connection) must 
never be blocked  by the external application of  sealants  

4.2  Assembly instructions and fitting

Check the valve for possible damage that it may have occurred  
during transport and storage. Until installation the valve is protec-
ted from dirt accumulating during construction site operations via 
a factory mounted cover (13 or 21). 

4.3  Assembly of the VAG HYDRUS

®

 G  

 

 

Underground Hydrant 

Remove the protective flange cover (13) prior to attachment to the 
pipeline, for a version with BAIO

®

 spigot end detach the transport 

guard (21) from the spigot end. 

Picture 2: : Detailed view of assembly instructions

 
13

 
6

 
19

 
20

 
21

4.3.1  HYDRUS

®

 G flange version 

Multifunction  sealing  ring  (6)  is  pressed  in  at  the  factory  and  is 
used  as  a  sealing  for  the  pipeline  flange.  An  additional  flat  seal 
should  not be used.

After attaching the underground hydrant tighten the flange bolting 
crosswise. 

4.3.2  HYDRUS

®

 G BAIO Spigot end version

Push the spigot end into the socket all the way to the stop and 
turn the hydrant 45° clockwise all the way to the noticeable metal-

Содержание HYDRUS G

Страница 1: ...KAT 1611 B1 Edition1 12 18 Operation and Maintenance Instructions VAG HYDRUS G Underground Hydrant...

Страница 2: ...4 4 3 1 HYDRUS G flange version 4 4 3 2 HYDRUS G BAIO Spigot end version 4 5 Set up and operation of the valve 5 5 1 Visual inspection and preparation 5 5 2 Function check and pressure test 5 5 3 Ini...

Страница 3: ...ound Hydrant is a valve for instal lation in drinking water pipeline networks Refer to DVGW technical standard W331 for deployment and cor rect installation For the respective technical application ra...

Страница 4: ...y noticeable The design of the installed sealing system guarantees tightness in this position It is thus not neces sary to exert extra force to close the valve into an end position This may cause an o...

Страница 5: ...e rate of only E in accordance with DIN EN 1226 1 is guaranteed for the draining seal that is active when the cone is open This means that there is no tightness gu arantee on the part of the manufactu...

Страница 6: ...cause an overload of the limit stops or result in the valve being stuck in an end position Flush underground hydrant and standpipe with the wa ter flowing out In new con dition the underground hydran...

Страница 7: ...orn during all work requiring such protective equipment or for which such protective equip ment is prescribed Improper or wrong use of the valve should be avoided Prior to the performance of any work...

Страница 8: ...wise until stem 7 3 is completely unwound from stem nut 15 3 Remove the bonnet from above 6 4 2 Replacing the stem 7 3 packing sleeve 7 2 or sliding disks 7 4 Disassemble bonnet as described in 7 5 1...

Страница 9: ...ain Still leaking from hydrant shut off Damage to the valve cone 15 3 or the valve seating so cket Remove the main valve assembly see 6 4 3 and repla ce the valve cone 15 3 If valve seating socket is...

Страница 10: ...Edition1 12 2018 VAG GmbH Carl Reuther Str 1 68305 Mannheim Germany Tel 49 6 21 749 0 Fax 49 6 21 749 2153 info vag group com www vag group com...

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