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INSTALLATION, OPERATION and 

MAINTENANCE 

  

3

” and 4” Combination Air Valves with Surge Check 

 
INTRODUCTION 

This  manual  provides  information  to  install,  operate 
and  maintain  GA  Industries  pilot-operated  pressure 
reducing  valves  to  ensure  a  long  service  life.    The 
valve  is  ruggedly  constructed  to  provide  many 
decades  of  dependable  service  with  minimal 
maintenance. 
 

CAUTION 

The valve is NOT recommended for use with toxic, 

corrosive, or flammable fluids. 

 
The  Shop  Order  (SO)  Number,  Figure  Number,  size, 
and  pressure  rating  are  stamped  on  a  nameplate 
attached to the valve.  Please refer to the SO number 
when ordering parts.  
 
The  Figure  983-D  is  suitable  for  use  with  finished 
water,  raw  water  and  treated  effluent  that  is  free  of 
debris.       
 

DESCRIPTION OF OPERATION

 

The Figure 983-D consists of a Figure 930-D flanged 
air  &  vacuum  valve,  a  Figure  905  air  release  valve 
and a Figure F284-D surge check, factory assembled 
and tested as a unit. 
 
Refer  to  Page  2  for  identification  and  location  of  the 
individual valves that comprise the assembly. 
 
The  valve  is  open  when  void  of  water.  Air  is 
discharged  through  the  air  vacuum  valve

’s  large 

orifice as the system is filled with water.  An excessive 
air  discharge  rate  closes  the  surge  check  to  reduce 
the  discharge  area,  slowing  the  air  &  vacuum  valve 
closure  to  reduce  slam  and  surge  associated  with  a 
sudden  air  valve  closure.      After  the  air  &  vacuum 
valve is closed and the system is pressurized, any air 
that  collects  in  the  valve  is  automatically  vented 
through the air release valve

’s small orifice. The air & 

vacuum valve re-opens to admit air when the system 
is drained, or a negative system pressure occurs.  
 

RECEIVING AND STORAGE 

Inspect  the  valve  upon  receipt  for  damage  during 
shipment.    Carefully  unload  all  valves  to  the  ground 
without dropping.   
 
Valves  should  remain  in  a  clean,  dry,  and  weather 
protected  area  until  installed.    After  completion  of 
shop testing the valve is drained of the test water but 

a  small  residual  amount  could  remain  so  the  valve 
should be protected from freezing during storage.    
 
 

INSTALLATION 

Figure Number 983-D has an ANSI Class 125 flanged 
pipeline connection.  The standard valve has an NPT 
threaded outlet that can be piped to a drain.    
 
The valve must be installed in a vertical orientation for 
it to properly function.   
 
Prior to installation ensure all debris, packing material 
or other foreign material has been removed from both 
ports.   
 
If  installed outdoors,  below  ground  in  a  vault  or  in  an 
unheated  area,  adequate  freeze  protection  must  be 
provided.   
 
Adequate isolating valves should be installed between 
the  valve  and  the  pipeline  or  system  to  facilitate 
maintenance.  If a butterfly valve is used, be aware of 
the  required  disc  clearance  shown  in  the  O  &  M  for 
the Figure 284-D. 
 
The valve should be installed with sufficient clearance 
to  permit  maintenance  and  removal  of  internal 
components. 
  
The  valve  is  not  designed  to  support  adjacent 
equipment, piping loads should not be imposed on the 
valve and large valves should be properly supported.   
 
Flat-faced  flanged  valves  should  be  mated  with  flat-
faced  flanges  and  full-face  gaskets.    If  ring  gaskets 
are used the bolt material shall be ASTM A307 Grade 
B (or equivalent).  Higher strength bolting should only 
be used with full-face gaskets.   
 
Lower heavy valves using slings or chains around the 
valve body and/or the lifting eyes.  DO NOT LIFT BY 
THE  EXTERNAL  PIPING.    Lubricate  the  bolts  or 
studs  and  insert  around  flange.    Lightly  tighten  bolts 
until  gaps  are  eliminated.    Torque  bolts  in  an 
alternating  pattern  in  graduated  steps.    If  leakage 
occurs  wait  24  hours  and  re-torque  the  bolts  but  do 
not  compress  the  gasket  more  than  50%  or  exceed 
bolt maximum torque rating. 
 

 
 

Содержание GA INDUSTRIES 905

Страница 1: ...ombination Air Valves with Surge Check Instructions SECTION 2 Figure 930 Air Vacuum Valve Instructions SECTION 3 Figure 905 Air Release Valve Instructions SECTION 4 Figure F284 D Surge Check Instructi...

Страница 2: ...Section 1...

Страница 3: ...escription of Operation 1 Receiving Storage 1 Installation 1 Start Up 2 Preventative Maintenance 2 Testing 2 Trouble Shooting 2 Repair Instructions 2 Replacement Parts 2 Warranty 2 Assembly Drawing Co...

Страница 4: ...all valves to the ground without dropping Valves should remain in a clean dry and weather protected area until installed After completion of shop testing the valve is drained of the test water but a...

Страница 5: ...lowly open the isolating valve 6 The Figure 930 float should rise and seal tightly while the Figure 905 may continue to release air for a while then close tightly TROUBLESHOOTING SYMPTOM or PROBLEM SO...

Страница 6: ...Section 2...

Страница 7: ...NUAL Figures 930 T 930 DT 930 UT to 4 Air Vacuum Valves for Clean Water Drawings EAV 7051 EAV 7052 EAV 7053 234 Clay Avenue Mars PA 16046 USA Telephone 724 776 1020 Fax 724 776 1254 E mail info ga vag...

Страница 8: ...ll valves to the ground without dropping Do not pick up the valve by the cowl The valves should remain in a clean dry and weather protected area until installed For long term storage greater than 6 mo...

Страница 9: ...d to verify there is no fluid leakage TESTING Valve operation can be easily tested Close the inlet isolation valve and remove or loosen the pipe plug nearest the inlet to drain the water from the valv...

Страница 10: ...ated 5 Float Ball 316 Stainless Steel 6 Pipe Plug Malleable Iron 7 Cover Nuts Steel Zinc Plated 8 Float Guide 3 UHMW Polyethylene 4 Stainless Steel 9 Cushion Buna N Rubber 10 Bearing Acetal Polymer 11...

Страница 11: ...Section 3...

Страница 12: ...ION OPERATION AND MAINTENANCE MANUAL Figure 905 1 Air Release Valves Drawing EAV 7010 234 Clay Avenue Mars PA 16046 USA Telephone 724 776 1020 Fax 724 776 1254 E mail info ga vag group com 905 IOM 022...

Страница 13: ...level rises lifting the float and re closing the valve This sequence occurs as often as necessary to release air that has collected in the valve RECEIVING AND STORAGE Inspect the valve upon receipt f...

Страница 14: ...is not preventing the float from freely falling when fluid is drained from valve Verify linkage mechanism operates freely without binding or sticking Verify pressure at valve inlet does not exceed ma...

Страница 15: ...x 724 776 1254 E mail quotes ga vag group com Please have the nameplate data available when ordering parts REPAIR KITS Soft Goods Kit A905 Part Number 2 80 11000 002 includes items 3 and 7 Linkage Kit...

Страница 16: ...Section 4...

Страница 17: ...ALLATION OPERATION AND MAINTENANCE MANUAL Figure F284 D Anti Slam Surge Check Valves 234 Clay Avenue Mars PA 16046 USA Telephone 724 776 1020 Fax 724 776 1254 E mail info ga vag group com IOM F284D 07...

Страница 18: ...uld remain in a clean dry and weather protected area until installed For long term storage greater than 6 months the rubber surfaces of the seat should be coated with a non toxic lubricant such as Sup...

Страница 19: ...cks or 2 x 4 s under the flange outboard of the bronze seat so that it can drop out of the body Ensure the surface beneath the valve will not damage the internal components when they drop out of the v...

Страница 20: ...eplate data available when ordering parts WARRANTY The Warranty for GA Industries valves is included in our Terms and Conditions which can be found here https gaindustries com terms Anti Slam Surge Ch...

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