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Documents are only to be used and distributed completely and unchanged. It is strictly the users´ responsibility to check
carefully the validity of this document with respect to his product. manual-no.: 999019 / 22/12/2009

page 12 of 29

Use and operation

Installation in a vacuum system

Avoid throttling losses by using connecting pipes with large diameter and keep
them as short as possible.

Reduce the transmission of vibration and prevent loading due to rigid pipelines.
Insert elastic hoses or flexible elements as couplings between the pump and rigid
pipes. 

Attention:

 Flexible elements tend to shrink when evacuated.

Use a suitable valve to isolate the pump from the vacuum system to allow the
pump to warm up before condensable vapours are pumped or to clean the pump
before it is switched off.

Connect the exhaust to a suitable treatment plant to prevent the discharge of dan-
gerous gases and vapours to the surrounding atmosphere. Use a catchpot to pre-
vent the drainage of contaminated condensate back into the pump.

Prior to use

Max. ambient temperature

: 40 °C

Check that mains voltage and current conform with the equipment.

Make sure ventilation is adequate if pump is installed in a housing or if ambient
temperature is elevated. Keep a distance of min. 20 cm between fans and ambient
parts.

Ambient temperature

 should be at least 12 °C, because otherwise the pump pos-

sibly does not start because of the high oil viscosity at low temperature.

If the pump is installed in altitudes of more than 1000 m above mean sea level
check compatibility with applicable safety requirements, e. g. IEC  60034 (motor
may overheat due to insufficient cooling).

Attention: Before use pour oil into roots pump.

(See section oil change.)

Prevent internal condensation, transfer of liquids or dust.

The rotors of the pump may block.

Pumping of liquids or dust damages the roots pump as well as the diaphragms and
valves of the diaphragm pump.

If the gas ballast valve is open, a power failure may cause unintentional ventilation
of the pump. In case this constitutes a potential source of danger, take appropriate
safety measures (e. g. install a electromagnetic operated gas ballast valve).

Only operate the pumping unit in a horizontal

 normal position

Avoid turning if

pump is transported with oil filling

. Oil may enter the separator or the pump

chamber of the roots pump, if the pump is tilted more than 15°.

When assembling, ensure vacuum-tightness

.

 After assembly, check the complete

system for

 leaks

.

Check 

oil level

 of the roots pump every time before starting the pump, however at

least once a week. Check oil level more frequently if high gas or vapour quantities
are pumped.

During operation

Pumping down can be started at any pressure, max. at atmospheric pressure.

For the pumping unit 

RP 12C continuous operation

 is possible only at inlet pressures

< 50 mbar.

The roots pump in the pumping units 

RP 15C/22C/35C VARIO

 are equipped with a

frequency control unit, which adapts the frequency of the roots pump according to the
inlet pressure via a maximum current control.

Continuous operation

 is possible at any pressure below atmospheric pressure.

Содержание RP 15C VARIO

Страница 1: ...It is strictly the users responsibility to check carefully the validity of this document with respect to his product manual no 999019 22 12 2009 page 1 of 29 Roots pumping units RP 12C RP 15CVARIO RP...

Страница 2: ...e instructions for use before the initial operation of your pump VACUUBRAND diaphragm pumps are the result of many years of experience in construction and practical operation of these pumps combined w...

Страница 3: ...ck carefully the validity of this document with respect to his product manual no 999019 22 12 2009 page 3 of 29 Contents Safety information 4 Technical data 9 Use and operation 12 Troubleshooting 14 O...

Страница 4: ...Comply with notes on correct vacuum and electrical connections Adopt suitable measures to avoid that liquids flow on or into the pump motor when assembling or disassembling vacuum connections at the...

Страница 5: ...ces see sec tion Technical data Do not operate the pump with overpressure at the inlet Do not permit any uncontrolled pressurizing e g make sure that the exhaust pipe line cannot get blocked If you ha...

Страница 6: ...quate precautions to protect people from the effects of dangerous sub stances chemicals thermal decomposition products of fluoroelastomers wear appropriate safety clothing and safety glasses Comply wi...

Страница 7: ...e protective measures against misfunction and failure Operating the pump stand still of the pump or operating the air admittance valve must not lead to a critical dangerous situation under any circums...

Страница 8: ...a defective or damaged pump Attention The pump might be contaminated with the process chemicals that have been pumped during operation Ensure that the pump is decontaminated before maintenance and ta...

Страница 9: ...b m A n o i t a r e p o e g a r o t s e g n a r C 0 4 o t 0 1 0 4 o t 0 1 e v i t a l e r d e t t i m r e p x a M e r u t s i o m c i r e h p s o m t a n o i t a r e p o 5 8 o t 0 3 C E I n o i t c e...

Страница 10: ...a e H d e c r o f n i e r e r b i f n o b r a c E F T E c s i d g n i p m a l c m g a r h p a i D d e c r o f n i e r e r b i f n o b r a c E F T E s e v l a V M K F F m g a r h p a i D E F T P t e l...

Страница 11: ...n plug rating plate pumping unit sight glass for oil level with marks min max RP 12C 15C VARIO inlet small flange NW 25 motor rating plate roots pump condensate drain plug frequency converter oil drai...

Страница 12: ...p is installed in altitudes of more than 1000 m above mean sea level check compatibility with applicable safety requirements e g IEC 60034 motor may overheat due to insufficient cooling Attention Befo...

Страница 13: ...ter vapour solvents in the pump or to decontaminate the pump oil from volatile substances The manual gas ballast valve is open if the arrow on the gas ballast cap points upwards RP 12C and 15C VARIO o...

Страница 14: ...l A e v o m e r d n a y f i t n e d I n a f e r u l i a f f o e s u a c w o l t a l i o n o i t a c i r b u L e r u t a r e p m e t e m i t t r o h s a r o f e t a l i t n e V t i n u e h t t r a t s...

Страница 15: ...s t f a h S e h t t a h t e e r g e d a h c u s d e i r r a c e b t o n n a c s s e c o r p t u o r o r o t u b i r t s i d l a c o l t c a t n o C p m u p s t o o r e c a l p e r e t a g e r g g a d...

Страница 16: ...Under normal operating conditions Check oil level every time before starting the pump Change oil on a yearly basis at the latest Dispose of the used oil which may be contaminated by chemicals accordin...

Страница 17: ...edia or in case of deposits maintenance should be carried out frequently Regular maintenance will improve the lifetime of the pump and also protect both man and environment Ensurethatmaintenanceisdone...

Страница 18: ...ssemble diaphragm pump MD4C from pumping unit Use open ended wrench w f 17 to remove union nuts Use open ended wrench w f 15 to turn elbow fitting 1 4 of a turn remove hose Do not remove the elbow fit...

Страница 19: ...to remove depos its if necessary Do not inhale Replacing the diaphragm Use face wrench to remove diaphragm support disc Check for washers under clamping disc Do not mix the wash ers from the differen...

Страница 20: ...port disc Make sure that the square head screw of the diaphragm clamping disc is correctly seated in the guide hole of the diaphragm support disc Note Position diaphragm with white PTFE side to diaphr...

Страница 21: ...amber and make sure that the valves and the diaphragms are correctly seated diaphragms concentric with bore Assembling fittings Use open ended wrench w f 15 to reconnect hose to elbow fitting Tighten...

Страница 22: ...a turn remove hose Do not remove the elbow fitting from the pump head Through reassembly a leak may result Use open ended wrench w f 17 to remove union nuts Check diaphragm for damage and replace if...

Страница 23: ...ragm Position new diaphragm between diaphragm clamping disc with square head screw and diaphragm support disc Note Position diaphragm with white PTFE side to diaphragm clamping disc to pump chamber Ma...

Страница 24: ...h housing and centred with respect to bore Reassemble in reverse order Install head cover with O ring if applicable valves and hous ing cover with housing cover insert Make sure that the valves are co...

Страница 25: ...n ended wrench w f 15 to reconnect hose to elbow fitting Tighten union nuts first by hand and then tighten one full turn using open ended wrench w f 17 Changing the valve at the outlet manifold Note p...

Страница 26: ...every product returned for repair We submit quotations only on request and always at the customer s expense If an order is given the costs incurred are offset from the costs for repair or from the pur...

Страница 27: ...ure for the returned product that neither toxic corrosive biologically active explosive radio active nor contamination dangerous in any way has occurred the product is free of dangerous substances the...

Страница 28: ...us d clarons que le dispositif d sign ci dessus est conforme aux prescriptions de base des directives EU applicables et indiqu s en ci que concerne conception dessin et mod le vendu par nous m mes Cet...

Страница 29: ...obtained under test conditions for specific applications depend on a number of factors beyond our control It is therefore strictly the users responsibility to very carefully check the validity of app...

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