vacuubrand MZ 2C EX Скачать руководство пользователя страница 14

page 14 of 75

Documents are only to be used and distributed completely and unchanged. It is strictly the users´ responsibility to check carefully 

the validity of this document with respect to his product. manual-no.: 999128 / 29/04/2014

This information sheet does not replace the instructions for use!

In directive 89/391/EWG the European Union has defined 

requirements for safety at work, which later 

have been detailed for explosive atmospheres in the directive 1999/92/EG. 

The requirements to equipment

 for operation in explosive atmospheres have been defined in the direc

-

tive  94/9/EG (also known as ATEX 100a or ATEX 95). In 1996 this directive was implemented into Ger-

man law (11. Geräteschutzverordnung).

Concerning technology these directives only state general requirements. Technical details and test pro-

cedures are „recommended“ in European standards (e.g. for equipment with ATEX conformity: EN 1127, 

E50014ff, EN 60079, EN 13463ff.). 

Since July 1st 2003 equipment intended for use in potentially explosive atmospheres shall only be sold 

if the equipment is in accordance with directive 94/9/EG (ATEX). This applies only to new equipment. 

The repair of equipment sold prior to July 1st, 2003 is not affected. Pumps of prior design (pumps with 

Ex-approved motor only) must not be brought to the market anymore.

Requirements to user and manufacturer of equipment according to ATEX:

The user of a system according to ATEX has to analyse the overall explosion risks according to direc-

tive 1999/92/EC and has to take adequate measures by means of a risk assessment. The evaluation 

and validation of measures has to be documented in an explosion protection document, specifying 

among other things the areas classified as potentially explosive (see below). The 

inner part of the pump 

(pumped gases) and the environment of the pump (outer explosion protection) have to be evaluated 

separately. Often the requirements will be different.

The responsibility for the classification of areas with potentially explosive atmospheres into 

zones and for the specification of requirements to the equipment (category of equipment, class 

of ignition, temperature class etc.) is accountable strictly to the operator of the system. 

The equipment used has to comply with these requirements. VACUUBRAND does not advise 

customers concerning requirements to the equipment under the specific aspects of the cus

-

tomers applications. 

Equipment with ATEX-conformity is to be used by appropriately instructed personnel only.

ATEX marking, intended use:

The marking of the equipment corresponding with the standards (see above) gives the areas in which 

the equipment may be used according to its intended use. 

Technical data, safety notes and intended use: 

See instructions for use! 

The equipment must only be used if the instructions for use are read, fully understood and 

obeyed. 

Clean, check and maintain equipment regularly.

Do never operate a defective equipment.

Notes regarding devices with ATEX conformity

Содержание MZ 2C EX

Страница 1: ...responsibility to check carefully the validity of this document with respect to his product manual no 999128 29 04 2014 Chemistry diaphragm pumps with ATEX conformity MZ 2C EX MD 4C EX MV 10C EX MZ 2...

Страница 2: ...r rarely are reported an can be corrected Every single dia phragm pump is tested on achievement of the specification after the endurance run Every VACUUBRAND pump leaving our factory achieves the spec...

Страница 3: ...ocuments are only to be used and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product manual no 999...

Страница 4: ...ocuments are only to be used and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product manual no 999...

Страница 5: ...ration 23 Installing in a vacuum system 23 During operation 28 Shutdown 30 Troubleshooting 31 Replacing diaphragms and valves 32 Inspecting the overpressure safety valve 51 Notes on return to the fact...

Страница 6: ...human body from coming into contact with vacuum Ensure that the individual components are only connected combined and oper ated according to their design and as indicated in the instructions for use C...

Страница 7: ...ed Risk of bursting Secure coolant hoses at the hose nozzles e g with hose clip to prevent their accidental slipping Comply with maximum permissible pressures at inlet and outlet and pressure differen...

Страница 8: ...ipeline cannot become blocked If you have an exhaust isolation valve make sure that you cannot operate the equipment with the valve closed Risk of burst ing Ensure that the system design does not allo...

Страница 9: ...hemical resistent due to possible backflow Electrical connection Electrical connection of the pump must be performed only by a suitable trained and supervised personnel The motor cable for pumps in 23...

Страница 10: ...al data Operating conditions The pumps have a conformity according to their specification to be installed in areas and to pump out of areas which contain under normal operation conditions occasion all...

Страница 11: ...angerous explosive corro sive or polluting fluids If pumping different substances it is recommended to purge the pump with air or inert gas prior to changing the pumped media in order to pump out resi...

Страница 12: ...ly slight between the environment and the vacuum system Adopt suitable measures to prevent contamination of the pumped substances or the environment Safety during operation Adopt suitable measures to...

Страница 13: ...s before starting mainte nance to allow the capacitors to discharge Before starting maintenance vent the pump isolate the pump and other compo nents from the vacuum system Allow sufficient cooling of...

Страница 14: ...r of a system according to ATEX has to analyse the overall explosion risks according to direc tive 1999 92 EC and has to take adequate measures by means of a risk assessment The evaluation and validat...

Страница 15: ...lly dangerous gases into the environment Take appropriate safety measures see instructions for use Evaluate the risk of explosion for the release of pumped gases at the outlet of the pump Use and conn...

Страница 16: ...ifference between inlet and outlet bar 1 1 Max permitted pressure at inert gas connection absolute bar 1 1 Max permitted ambient temperature during operation C 10 to 40 Max permitted ambient temperatu...

Страница 17: ...KF 16 hose nozzle DN 13 mm KF 25 KF 25 Outlet Pump Pump AK EK Pump IK EK KF 16 hose nozzle 10 mm Gas ballast connection hose nozzle 10 mm Inert gas purge connection hose nozzle 8 mm Recommended flow...

Страница 18: ...device stainless steel PTFE carbon reinforced FFKM Separator cover plate PTFE carbon reinforced Catchpot collecting flask vapour condenser borsilicate glass stainless steel 1 4404 stainless steel 1 45...

Страница 19: ...distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product manual no 999128 29 04 2014 MZ 2C EX 1 6 4 2 5...

Страница 20: ...trictly the users responsibility to check carefully the validity of this document with respect to his product manual no 999128 29 04 2014 MV 10C EX 1 6 4 2 5 7 8 9 3 10 3 5 11 2x MZ 2C EX AK EK 16 2 1...

Страница 21: ...carefully the validity of this document with respect to his product manual no 999128 29 04 2014 MZ 2C EX AK EK MZ 2C EX IK EK rear side 3 9 Attention Further designation of the pump components see fig...

Страница 22: ...y to check carefully the validity of this document with respect to his product manual no 999128 29 04 2014 2 MD 4C EX AK EK 14 13 12 15 1 17 2 MV 10C EX AK EK 14 13 12 15 1 17 Attention Further design...

Страница 23: ...mp and rigid pipes Attention Flexible elements tend to shrink when evacu ated Use of a suitable valve to isolate the pump from the vacuum system is recom mended to allow the pump to warm up before pum...

Страница 24: ...n at the housing of the device to connect the device to ground use only the green or green and yellow connection wire of the motor Use the antistatic connection at the housing only to perform an antis...

Страница 25: ...outlet small flange or hose nozzle 10 mm Perform the outlet line conductive grounded and gas tight designation of the pump connections see figures Always connect the exhaust to a suitable treatment pl...

Страница 26: ...ps with AK IK and EK have no protection against splinters against implo sion or against leakage in case of mechanical damage or hits from out side The user must ensure an appropriate protection agains...

Страница 27: ...catchpots regularly and drain catchpots in time Removing the catchpots Catchpot collecting flask at outlet Remove joint clip remove catchpot and drain condensate Catchpot at inlet Admit air or inert g...

Страница 28: ...e between inlet and outlet port exceeds max 1 bar Attempts to start pump at higher difference may cause blockade and damage of the motor Check compatibility with maximally permitted pres sure at inlet...

Страница 29: ...acitor The motor is protected by a thermal cutout with manual reset combined with an overcurrent protection Attention Only manual reset is possible Determine cause of switching off and eliminate Allow...

Страница 30: ...pump been exposed to condensate Allow the pump to continue to run at atmospheric pressure for a few minutes Has the pump been exposed to media which may damage the pump materials or form deposits Che...

Страница 31: ...eline or vacuum system Check pump directly con nect vacuum gauge directly at pump inlet then check connection pipeline and vacuum system if necessary Long narrow line Use lines with larger di ameter l...

Страница 32: ...n of the diaphragm install a gas specific detector at the outlet of the inert gas flush A signal from the detector indicates a diaphragm crack Switch off the pump immediately and check diaphragms If t...

Страница 33: ...e parts the ATEX conformity becomes invalid Attention Open the pump only outside of explosive atmospheres and only by suitably trained personnel Always replace both diaphragms of a pump head Always di...

Страница 34: ...ert gas connection and remove hose Use open ended wrench to unscrew the inert gas fitting at the housing cover Version 1 Tools required metric Phillips screw driver size 2 Open ended wrench size 10 15...

Страница 35: ...emove head cover from housing cover insert and check valves Note position of valves and remove Replace valves if necessary Use petroleum ether or industrial solvent to remove de posits Do not inhale U...

Страница 36: ...ect to his product manual no 999128 29 04 2014 valve intermediate flange head cover diaphragm clamping disc work diaphragm diaphragm support disc safety diaphragm safety diaphragm clamping disc O ring...

Страница 37: ...o 999128 29 04 2014 housing inlet outlet distributor rod washer internal overpressure safety valve over pressure safety valve valve head cover diaphragm clamping disc work diaphragm safety diaphragm O...

Страница 38: ...4 2014 housing inlet outlet distributor rod washer internal overpressure safety valve overpressure safety valve valve head cover diaphragm clamping disc work diaphragm safety diaphragm O ring safety d...

Страница 39: ...ptimum torque is reached when the pointer in the handle of the VACUUBRAND face wrench points to posi tion 2 which is the long line between the two shorter lines Do not tighten over 6 Nm Ensure conduct...

Страница 40: ...d with respect to bore Reassemble in reverse order Install head cover with O ring valves and housing cover with housing cover insert Make sure that the valves are correctly seated Valves at the outlet...

Страница 41: ...et port A vacuum of less than 120 mbar should be indicated If the reading is higher recheck the pump chamber and make sure that the valves and the diaphragms are cor rectly seated diaphragms concentri...

Страница 42: ...or e g helium leak detector Ensure that the diaphragm clamping disc never hits the head cover while pump is running Noise check If the pump does not achieve the ultimate pressure In case the diaphragm...

Страница 43: ...emove hose Use open ended wrench to unscrew the inert gas fitting at the housing cover Tools required metric Phillips screw driver size 2 Open ended wrench size 10 15 17 Open ended wrench size 19 4 5...

Страница 44: ...r housing housing cover with housing cover insert and head cover Never remove parts by using a spiky or sharp edged tool e g screw driver we recommend to use a rubber mallet or compressed air to be bl...

Страница 45: ...espect to his product manual no 999128 29 04 2014 View of the disassembled pump head parts fig MZ 2C EX valve intermediate flange head cover diaphragm clamping disc work diaphragm diaphragm support di...

Страница 46: ...nual no 999128 29 04 2014 housing View of the disassembled pump head parts fig MD 4C EX inlet outlet distributor rod washer internal overpressure safety valve over pressure safety valve valve head cov...

Страница 47: ...9 04 2014 View of the disassembled pump head parts fig MV 10C EX housing inlet outlet distributor rod washer internal overpressure safety valve over pressure safety valve valve head cover diaphragm cl...

Страница 48: ...for the safety diaphragm clamping disc 6 Nm Attention Absolutely assemble all washers correctly if available between safety diaphragm support disc and rod Never assemble more washers Position interme...

Страница 49: ...oned centrally so that it will become clamped uniformly between housing and head cover Assembling the pump head Screw in four socket head screws fixing housing cover crosswise e g in the sequence 1 2...

Страница 50: ...h to screw the inert gas fitting at the housing cover Assembling fittings Attention Perform a leak test always after opening the pump by using an appropriate leak detector e g helium leak detector Ens...

Страница 51: ...he parts for faultless condition replace damaged parts Reassemble the valve correctly Screw the overpressure safety valve to the outlet of the pump Inspecting the overpressure safety valve MZ 2C EX MD...

Страница 52: ...Tighten union nuts first by hand and then tighten one full turn using the open ended wrench width 17 mm Use an open ended wrench width 17 mm to unscrew at the pump head the union nut of the tubing whi...

Страница 53: ...st the direction of turning in anticlockwise with PTFE bond Tighten the PTFE bond firmly Ensure that the PTFE bond ends flush with the fittings Ensure that the PTFE bond not covers the openings in the...

Страница 54: ...is placed the costs incurred for problem diagnosis are offset from the costs for repair or from the purchase price if the customer prefers to buy a new product instead of repairing the defective one...

Страница 55: ...n in contact with the device are listed in section 5 and that the information is complete and that we have not withheld any information We declare that all measures where applicable have been taken li...

Страница 56: ...e used and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product manual no 999128 29 04 2014 INSTRUC...

Страница 57: ...ocuments are only to be used and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product manual no 999...

Страница 58: ...ocuments are only to be used and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product manual no 999...

Страница 59: ...ocuments are only to be used and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product manual no 999...

Страница 60: ...ocuments are only to be used and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product manual no 999...

Страница 61: ...to be used and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product manual no 999128 29 04 2014 Cer...

Страница 62: ...ocuments are only to be used and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product manual no 999...

Страница 63: ...ocuments are only to be used and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product manual no 999...

Страница 64: ...h the gas dust or vapour mixtures become flammable and also on their explosive energy For each of these specific safety rules have been evolved on a European level Compliance with these rules is verif...

Страница 65: ...ta of motor The connection of the wires must be done as described in the connection diagram that is delivered with the motor The connection diagram is usually located inside the cover of the terminal...

Страница 66: ...ered area If the frequency converter needs to be placed inside the explosion endangered area the additional requirements for such an installation must be respected It should be verified that the funct...

Страница 67: ...G D ISSeP Notified body 08 Year of emission 2007 2008 2009 ATEX ATEX directive yyy Consecutive number of the year X Special conditions for safe use if any Ex d Type of protection flameproof for use i...

Страница 68: ...inery directive 98 37 EC EXPLOSION PROOF STANDARDS TAKEN INTO CONSIDERATION DURING MANUFACTURING Electrical apparatus for explosive gas atmospheres part 0 general requirements EN 60079 0 Electrical ap...

Страница 69: ...to be used and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product manual no 999128 29 04 2014 Cer...

Страница 70: ...ocuments are only to be used and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product manual no 999...

Страница 71: ...ocuments are only to be used and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product manual no 999...

Страница 72: ...ocuments are only to be used and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product manual no 999...

Страница 73: ...ocuments are only to be used and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product manual no 999...

Страница 74: ...iteren Richtlinien The machinery is in conformity with other directives La machine est conforme d autres directives 2006 95 EG 2004 108 EG 94 9 EG 2011 65 EU Angewandte harmonisierte Normen Harmonized...

Страница 75: ...lts obtained under test conditions for specific applications depend on a number of factors beyond our control It is therefore strictly the users responsibility to very carefully check the validity of...

Отзывы: