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Speed controlled chemistry diaphragm pumps

and chemistry pumping units without Controller (o.C.)

Instructions for use

Technology for Vacuum Systems

ME 16C NT VARIO o.C.

MV 10C NT VARIO o.C.

MD 12C NT VARIO o.C.

PC 3010 NT VARIO o.C.

PC 3012 NT VARIO o.C.

PC 3012 NT VARIO o.C. + EK Peltronic

PC 3016 NT VARIO o.C.

Содержание ME 16C NT VARIO o.C.

Страница 1: ...nd chemistry pumping units without Controller o C Instructions for use Technology for Vacuum Systems ME 16C NT VARIO o C MV 10C NT VARIO o C MD 12C NT VARIO o C PC 3010 NT VARIO o C PC 3012 NT VARIO o...

Страница 2: ...phragm pump before leaving our factory is tested intensively including an endurance run of 14 hours Any faults even those which oc cur rarely are identified and can be eliminated immediately After com...

Страница 3: ...equired measures must be applied Safety instructions for vacuum equipment FR Attention Le mode d emploi pr sent n est pas disponible dans toutes les langues d Union Europ enne L utilisateur ne doit me...

Страница 4: ...tiende este manual En este caso se debe disponer de una traducci n t cnicamente correcta del manual completo El manual debe ser le do y entendido completamente y deben aplicarse todas las medidas de s...

Страница 5: ...nte letto e compreso prima di operare con lo strumento e devono essere applicati tutti gli accorgimenti richiesti Istruzioni di sicurezza per apparecchi a vuoto JP KR LT D mesio is vadovas n ra pateik...

Страница 6: ...o ci przeczytana i zrozumiana przed podj ciem pracy z urz dzeniem oraz nale y podj wszystkie niezb dne kroki zwi zane z prawid owym uzytkowaniem Wskaz wki bezpiecze stwa do urz dze pr niowych PT Aten...

Страница 7: ...opravljene pa moraja biti tudi vse potrebne meritve Varnostni nasveti za vakuumske naprave SK Upozornenie Tento manu l nie je k dispoz cii vo v etk ch jazykoch E U vate nesmie obsluhova zariadenie pok...

Страница 8: ...29 Use and operation 32 Installation 32 Vacuum connection inlet 33 Separator AK at the inlet 34 Connecting the outlet 35 Exhaust waste vapor condenser EK at the outlet 36 Emission condenser Peltronic...

Страница 9: ...the pump housing 78 Replacing the overpressure safety relief device 86 Repair Maintenance Return Calibration 89 Warranty 91 Health and safety clearance form 92 EC Declaration of Conformity of the Mac...

Страница 10: ...rom the pump and the pumped substances VACUUBRAND disclaims any liability for inappropri ate use of these pumps and for damage from failure to follow instructions contained in this manual This manual...

Страница 11: ...moderate injury NOTICE is used to address practices not related to personal injury Caution Hot surface Disconnect equipment from AC power NOTICE Formatting used in this manual Note The signal word pan...

Страница 12: ...order number and the supplier s invoice number Failure to check and give notice of damage will void any and all warranty claims for those deficiencies Replace the protective caps if the equipment is n...

Страница 13: ...ers like inlet pressure and ambient tempera ture see Technical data pg 24 Particles and dust must not enter the pump Do not pump liquids Ensure that the pump is chemically resistant to the pumped subs...

Страница 14: ...cally stable Check that all fittings are secure Ensure a stable position of the pump without any me chanical contact other than the pump feet Comply with maximum permissible pressures at in let and ou...

Страница 15: ...guard grills if necessary to avoid a reduction of ventilation Use only hoses at the inlet and outlet of the pump with an inner diameter at least as large as the diameter of the pump s tubing to avoid...

Страница 16: ...pment can be operated safely see also IP degree of protection Technical data pg 24 Operating conditions These pumps are not approved for operation in po tentially explosive atmospheres Do not operate...

Страница 17: ...even to the point of exceeding the maximum permitted temperatures Check the inlet and outlet of the pump if there is a danger of forming deposits inside the pump e g in the pump chambers the pump cham...

Страница 18: ...otherwise remove any poten tially explosive mixtures at the outlet of the pump or dilute them to non explosive concentrations Never operate this pump if it has a damaged cord or plug If the pump is n...

Страница 19: ...nge of gas albeit extremely slight between the environment and the vacuum system Adopt suitable measures to prevent contamination of the pumped substances or the environment Ensure that no parts of yo...

Страница 20: ...ive application In case of overload the motor is shut down by a self hold thermal cutout in the winding Note Only manual reset is possible Switch off the pump and disconnect from the power source Iden...

Страница 21: ...econtaminated before maintenance commences Take adequate precautions to protect people from the effects of dangerous substances if contamination has occurred Use appropriate protective clothing safety...

Страница 22: ...explosive atmo spheres caused by gases vapors or mists normally don t occur or if they do occur are likely to do so only infrequently and for a short period only Equipment in this category ensures the...

Страница 23: ...mp achieves its specified ultimate vacuum is the pump s leak rate low enough to en sure that no explosive atmospheres will occur in the interior of the equip ment After any intervention at the vacuum...

Страница 24: ...4 to 140 50 to 104 10 to 60 10 to 40 Permissible relative atmospheric moisture during operation no condensation 30 to 85 Maximum permissible installation altitude above mean sea level ft m 6500 2000 R...

Страница 25: ...ng I D 5 8 hose nozzle DN 15 mm thread G 1 2 A weighted emission sound pressure level uncertainty KpA 3 dB A dB A 56 50 Dimensions L x W x H approx in mm 21 0 x 10 2 x 14 1 533 x 260 x 359 Weight appr...

Страница 26: ...1 1 1 5 Ultimate vacuum absolute with gas ballast Torr mbar 2 2 3 Maximum permissible range of supply voltage 10 Attention Observe specifications of rating plate 200 230 V 50 60 Hz Maximum rated motor...

Страница 27: ...rating condition Inlet pressure Permitted range of gas temperatures at inlet Continuous operation 75 Torr 100 mbar high gas load 50 F to 104 F 10 C to 40 C Continuous operation 75 Torr 100 mbar low ga...

Страница 28: ...rced Outlet hose nozzle at outlet PP Exhaust waste vapor condenser catchpot Borosilicate glass Overpressure safety relief device Silicone rubber PTFE foil Outlet of exhaust waste vapor condenser PET S...

Страница 29: ...Perfluoroalkoxylalkane PP Polypropylene PTFE Polytetrafluoroethylene Position Component 1 Inlet 2 Outlet 3 ON OFF switch 4 Mains connection 5 Fuse holder 6 Pump rating plate 7 Fan 8 Handle 9 Gas balla...

Страница 30: ...page 30 of 96 ME 16C NT VARIO o C MD 12C NT VARIO o C MV 10C NT VARIO 9 1 2 8 16 16 5 3 6 4 7 7...

Страница 31: ...page 31 of 96 1 8 2 9 18 PC 3012 NT VARIO o C EK Peltronic 12 11 8 16 3 4 PC 3016 NT VARIO o C PC 3012 NT VARIO o C PC 3010 NT VARIO o C 9 10 14 13 15 1 2 8 11 12 16...

Страница 32: ...icurezza per apparecchi a vuoto Vakuumin s rangos saugos informacija Vakuuma iek rtu dro bas noteikumi Veiligheidsvoorschriften voor vacu mapparaten Wskaz wki bezpiecze stwa do urz dze pr niowych Info...

Страница 33: ...ten when evacuated if not designed for use under vacuum Hose connections at the pump inlet must al ways be gas tight Use the enclosed adapter to connect up to two PTFE tubes I D 3 8 O D 5 16 10 8 mm a...

Страница 34: ...pump especially if the gas ballast valve is open If this constitutes a potential source of danger take appropri ate safety measures When assembling ensure vacuum tightness After as sembly check the w...

Страница 35: ...e g into a fume hood Never block the gas outlet The exhaust line must always be free of obstructions no back pressure to ensure an unimpeded discharge of gas The cross section of the outlet tubing mus...

Страница 36: ...nsation of humidity and is intended to absorb shocks Catchpot The catchpot is coated with a protective layer to protect against shattering in case of break age or implosion Assemble the catchpot at th...

Страница 37: ...ge Only install the optional coolant valve in the supply line of the exhaust waste vapor con denser Note Install the hoses of the cooling system in a way to avoid the flow dripping of con densed water...

Страница 38: ...c emission condenser and observe the instructions contained in that manual NOTICE Catchpot The catchpot is coated with a protective layer to protect against shattering in case of break age or implosio...

Страница 39: ...ic via the VACUU BUS cable to the CVC 3000 controller Switch the emission condenser Peltronic on Plug in the power cord Check the power source and the pump s rating plate to be sure that the power sou...

Страница 40: ...s adequate especial ly if the ambient temperature is elevated max 104 F 40 C If the pump is installed at an altitude of more than 6500 ft 2000 m above mean sea lev el check compatibility with applicab...

Страница 41: ...down by a self hold thermal cutout in the winding Note Only manual reset is possible Switch off the pump and disconnect from the power source Identify and eliminate the cause of fail ure Allow the pum...

Страница 42: ...ast This constitutes a risk of significant damage to equipment and or facilities a risk of per sonal injury or even loss of life Make sure that air gas intake through the gas ballast valve can never l...

Страница 43: ...at the exhaust waste vapor condenser In case of condensation In case of condensation Check the liquid lev el in the catchpots during operation Check the liquid level in both catchpots regularly Do not...

Страница 44: ...een exposed to conden sate Allow the pump to continue to run at atmo spheric pressure for a few minutes Has the pump been exposed to media which may damage the pump materials or form deposits Check an...

Страница 45: ...UU BUS extension cable 6 6ft 2m 20612552 VACUU BUS extension cable 32 8ft 10m 22618493 VACUU BUS wall jack 20636153 Serial cable RS 232C 9 pin Sub D 20637837 Installation set CVC 3000 clips and screws...

Страница 46: ...008 At the outlet Small flange KF DN 16 G 1 2 20672101 Silencer G 1 2 20642473 Conversion of VACUUBRAND valves with DIN plug to VACUUBRAND valves with VACUU BUS plug VACUUBRAND valve with DIN plug Con...

Страница 47: ...m Vacuum distribution The VACUU LAN modules allow process ori ented flexible and cost effective connections according to your requirements One vacuum pump can support several workstations Con tact VAC...

Страница 48: ...stem Check pump directly connect vacuum gauge directly at pump inlet then check connection pipeline and vacuum system if necessary Long narrow vacuum line Use lines with larger di ameter length as sho...

Страница 49: ...s intended for trained service people only Troubleshooting for emission condenser Peltronic see manual of emission condenser Peltronic Fault Possible cause Remedy Pump too noisy Diaphragm crack or dia...

Страница 50: ...s two fuses of the same type Replace the defective fuse by a fuse of the same type see Technical data pg 24 Insert the fuse holder into the housing until it snaps Switch off the pump Disconnect the el...

Страница 51: ...rs to discharge Ensure that the pump cannot be operated accidentally Note The pump might be contaminated with the pro cess chemicals that have been pumped during opera tion Ensure that the pump is dec...

Страница 52: ...g circumstances it may be efficient to check and clean the pump heads on a regular basis In normal use the lifetime of the diaphragms and valves is more than 10 000 operating hours Prevent internal co...

Страница 53: ...53 of 96 Tools required metric Torx driver T10 T20 3 4 5 mm wide Allen key 2 5 mm wide slotted screwdriver Flat pliers Phillips screwdriver size 2 Diaphragm key width 66 mm Disassembling the pump hous...

Страница 54: ...page 54 of 96 3 2 4 4 4x...

Страница 55: ...page 55 of 96 6 5 1 2 2 5 mm 2 5 mm ME 16C NT VARIO o C MD 12C NT VARIO o C MV 10C NT VARIO o C 7...

Страница 56: ...page 56 of 96 2 5 mm Emission condenser Peltronic 8 6A Emission condenser Peltronic 4 2x 7A...

Страница 57: ...page 57 of 96 Emission condenser Peltronic 4 4x 9 8A 10 4 2x...

Страница 58: ...page 58 of 96 12 11 4 4x Don t loosen this screw 12A 13...

Страница 59: ...page 59 of 96 5 2x 12A 1 2 3 1 4 1 4 3 2x 5 13 14...

Страница 60: ...page 60 of 96 17 5 2x 16 15...

Страница 61: ...osition Component 1 Clamping bracket 2 Disc spring 3 Valve head 4 O rings 5 Valves 6 Head cover 7 Diaphragm clamping disc with square head screw 8 Diaphragm Position Component 9 Diaphragm support disc...

Страница 62: ...page 62 of 96 18 2 5 mm Replacing the diaphragms 19 20 Clean 5 8x 20696867 20696839...

Страница 63: ...page 63 of 96 21 22 23 1 2...

Страница 64: ...page 64 of 96 24 3 25 Pay attention to number of washers 26...

Страница 65: ...page 65 of 96 27 28 29 1 2 Pay attention to number of washers 4 4 ft lbf 6 Nm It is recommended to use a torque wrench Attach torque wrench to diaphragm key hexagonal bolt 6 mm wide...

Страница 66: ...page 66 of 96 30 31 32 Replacing the valves 5 8x Screw in diagonally at first slightly then tighten 8 9 ft lbf 12 Nm T20 4x...

Страница 67: ...page 67 of 96 33 34 35 Clean...

Страница 68: ...page 68 of 96 36 37 38 IN IN EX EX 4x 20696867 20696839...

Страница 69: ...page 69 of 96 39 40 41 IN EX T20 4x 2 2 ft lbf 3 Nm...

Страница 70: ...page 70 of 96 42 43 44 Maintain all pump heads in the same way...

Страница 71: ...page 71 of 96 45A 45B 45C ME 16C NT VARIO o C PC 3016 NT VARIO o C MD 12C NT VARIO o C PC 3012 NT VARIO o C MV 10C NT VARIO o C PC 3010 NT VARIO o C...

Страница 72: ...page 72 of 96 45D ME 16C NT VARIO o C MD 12C NT VARIO o C MV 10C NT VARIO o C PC 3016 NT VARIO o C PC 3012 NT VARIO o C PC 3010 NT VARIO o C...

Страница 73: ...he valve at the distributor not ME 16C NT VARIO o C PC 3016 NT VARIO o C 1 2 5 mm 1A 2 5 mm ME 16C NT VARIO o C MD 12C NT VARIO o C MV 10C NT VARIO o C 1B ME 16C NT VARIO o C MD 12C NT VARIO o C MV 10...

Страница 74: ...page 74 of 96 2 size 2 2x 3 4A Version A valve 24 4 mm...

Страница 75: ...page 75 of 96 5A 20696839 24 4 mm 26 mm 4B 5B 20696839 37 mm 40 mm Version B valve 37 mm...

Страница 76: ...page 76 of 96 6 7 size 2 2x 7A ME 16C NT VARIO o C MD 12C NT VARIO o C MV 10C NT VARIO o C size 2 2x...

Страница 77: ...page 77 of 96 8 9 Do not operate the pump without pump housing Danger due to freely rotating fan Risk of overheating due to missing cooling air guide...

Страница 78: ...page 78 of 96 Assembling the pump housing 46 5 2x 8 9 ft lbf 12 Nm 47 48...

Страница 79: ...page 79 of 96 49 5 2x 8 9 ft lbf 12 Nm 50 51...

Страница 80: ...page 80 of 96 52 52A 53 52A 1 2 3 3 2x...

Страница 81: ...page 81 of 96 53 4 4x 3 7 ft lbf 5 Nm 54 4 2x 3 7 ft lbf 5 Nm 55 4 4x 3 7 ft lbf 5 Nm...

Страница 82: ...page 82 of 96 56 57 58...

Страница 83: ...page 83 of 96 Emission condenser Peltronic 56A 57A Emission condenser Peltronic 4 2x Emission condenser Peltronic 58A...

Страница 84: ...page 84 of 96 59 60 4 4x 3 7 ft lbf 5 Nm 61...

Страница 85: ...ultimate vacuum of the pump has to be checked Only if the pump achieves its specified ultimate vacuum the pump s leak rate is low enough to ensure that no explosive atmospheres will occur in the inte...

Страница 86: ...have been replaced a break in period of several hours is required before the pump achieves its ulti mate vacuum In case of an unusual noise switch off pump immediately and check clamping disc positio...

Страница 87: ...page 87 of 96 3 4 20638821 20638821 5...

Страница 88: ...page 88 of 96 6 7 T20 4x size 1 4x 8...

Страница 89: ...es cannot be checked maintained or re paired Also decontaminated devices must not returned to VACUUBRAND due to a residual risk The same conditions apply to on site work No repair maintenance return o...

Страница 90: ...int at your ex pense just in case such a damage should occur We will also replace parts for cosmetic reasons at your request and at your expense Before returning the device Pack the device properly if...

Страница 91: ...rmal wear and tear of wearing parts such as diaphragms seals valves vanes condensers oil and the breakage of glass or ceramic parts for the consequences of chemical electrochemical or electrical influ...

Страница 92: ...for reason of appearance repaint and replacement at customer s expense yes no 12 Legally binding declaration We assure for the returned device that all substances which have been in contact with the d...

Страница 93: ...rmen Harmonized standards applied Normes harmonis es utilis es DIN EN ISO 12100 2011 DIN EN 61010 1 2011 IEC 61010 1 2010 Ed 3 DIN EN 1012 2 2011 DIN EN 1127 1 2011 DIN EN 13463 1 2009 DIN EN 50581 20...

Страница 94: ...Protection Use Period EPUP EPUP defines the period in years during which the hazardous substances contained in electrical and electronic products will not leak or mutate under normal operating condit...

Страница 95: ...isclosures in the above table the subassemblies are not intentionally manufactured or formulated with lead Pb mercury Hg cadmium Cd hexavalent chromium Cr VI polybrominated biphenyls PBB and polybromi...

Страница 96: ...ore strictly the users responsibil ity to very carefully check the application of these data to their specific requirements No claims arising from the information provided in this lit erature will con...

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