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SAFETY INSPECTION AND MAINTENANCE

For safety purposes, please refer to the

information below:

1. Please use the diagram provided to perform

the safety inspection and maintenance. The

inspection should be documented using the

checklists provided.

2. Regular inspection and maintenance should

be performed by trained users who have

knowledge of working with crane scales.

3. If any inspection result does not conform

to the values in the checklist 1, please stop

the operation of the crane scale

immediately

and send it for repairs.

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Содержание CCS Series

Страница 1: ......

Страница 2: ...CATORS 10 6 INTERNAL FUNCTIONS 13 7 OPERATING INSTRUCTIONS 15 8 TROUBLESHOOTING 20 9 WARRANTY 24 10 DAILY CARE AND MAINTENANCE 25 11 SAFETY INSPECTION AND MAINTENANCE 27 12 TÜV CERTIFICATES 38 12 PROOF TEST REPORT CS 1T 41 CS 2T 42 CS 3T 43 CS 5T 44 CS 7 5T 45 CCS 60K 46 CCS 150K 47 CCS 300K 48 CCS 600K 49 ...

Страница 3: ...lements devices are in good condition 5 Crane scale is only suitable for hanging from a mechanical hook e g a crane hook Check whether the used crane hook or the lifting device is suitable for the suspended load 6 Make sure that there are no persons or objects under the load which could be injured or damaged 7 The scale is not suitable for weighing a person 8 Load the scale only in vertical tracti...

Страница 4: ...e risk of breakage Do not use the crane scale to transport loads e g traveling crane 11 Never operate the scale in hazardous locations The series design is not explosion proof 12 Structural alterations may not be made to the scale This can lead to incorrect weighing results faults concerning safety regulations as well as to destruction of the scale 13 Avoid sudden and jerky acceleration or deceler...

Страница 5: ...tion e External battery pack x 1 option Contact your dealer if any item is missing 2 2 SECURING THE SCALE 2 2 1 This unit must be hanged via a strong media e g a wire rope or a metal hook to a firm support that can withstands at least 5 times of scale capacity 2 2 2 Make sure that the crane scale is hanged vertically 2 3 POWER THE SCALE a This scale is powered by the built in rechargeable battery ...

Страница 6: ...e DC input jack is located underneath the back of the scale d Before first time use charge the built in rechargeable battery for at least 8 hours or until the charging indicator turns green e For safety reasons do not share the same mains outlet with other apparatus 2 4 OPTIMAL INSTALLATION REQUIREMENTS For optimal results it is recommended that this product should be installed in a location free ...

Страница 7: ...0kg 100lb CS 7 5T 7500 16000 5 10 100kg 200lb CS 10T 10000 20000 5 10 100kg 200lb CS 15T 15000 30000 5 10 100kg 200lb CCS 60 60 120 00 2 0 05 0 4kg 1lb CCS 150 150 300 00 5 0 1 1kg 2lb CCS 300 300 600 0 1 0 2 2kg 4lb CCS 600 600 1200 0 2 0 5 4kg 10lb Power By Built in Rechargeable Battery and or AC Adaptor output DC15V 500mA CS AC Adaptor output DC9V 500mA CCS Source Hook Type Free rotate type for...

Страница 8: ...7 DIMENSIONS FOR CS mm ...

Страница 9: ...8 DIMENSIONS FOR CCS mm ...

Страница 10: ...9 KEYBOARD LAYOUT CS CCS ...

Страница 11: ...is key to switch between measurement units or to convert a weight reading into the other unit of measurement In Metric System Countries this key will be without any function 4 TARE KEY Press this key to tare off the weight of a container or decrease value during function setting 5 ZERO OFF KEY Press this key to set weight to zero or increase value during function setting For CCS models press the o...

Страница 12: ...ATTERY INDICATOR When this indicator is on the metric weight unit is being employed For CCS models low battery indicator appears when the battery needs recharging 9 POUND INDICATOR When this indicator is on the pound weight unit is being employed This indicator may not be available in some certain countries KEYS ON REMOTE CONTROL OPTION 10 ZERO KEY Press this key to set weight to zero max zero ran...

Страница 13: ... to tare off the weight of a container 12 MODE KEY Press this key to shift between weight units 13 HOLD KEY Press this key to hold release the current weight being displayed held 14 POWER KEY Press this key to turn the scale on off ...

Страница 14: ...et value and span value reading 4 Fun 4 Auto power off setting NOTE For dealer and authorized personnel only Inappropriate setting s will cause system failure Contact your dealer for more information or service 6 2 HOW TO ENTER THE REQUIRED FUNCTION MODE a Turn scale off b Press and hold TARE then turn scale on Scale displays Fun 1 c Press TARE until the required function number appears d Press MO...

Страница 15: ...al operation 6 3 INTERNAL FUNCTIONS DESCRIPTION Fun 1 Contact your dealer for more information Fun 2 To check all display segments work properly Fun 3 Contact your dealer for more information Fun 4 To set Auto Power Off Function Two modes are available Default 4_OFF 0 _OFF Auto Power Off Function is disabled 4 _OFF Scale will automatically turned off after 4 minutes unused ...

Страница 16: ...oad vertically 7 2 POWER ON OFF THE SCALE Press ON to turn scale on Press OFF to turn scale off 7 3 ZERO FUNCTION If ZERO INDICATOR does not appear when scale is unloaded press ZERO to reset weight displayed to zero Refer to general specification table for maximum zero range 7 4 TARE FUNCTION 7 4 1 To Tare Off the Weight of a Container Apply a container to hook then press TARE to tare off the weig...

Страница 17: ...ng the scale may cause damage to the weight sensor inside It is a good practice to remove all loads from hook when not in used This would prolong the lifetime of weight sensor 7 6 WEIGHING FUNCTION a Before weighing make sure that the Zero Status Sign is on b Press MODE until the required weight unit appears c Apply subject matter to hook and the weight of it is displayed d For best weighing resul...

Страница 18: ...mart way to reduce the waiting time for stable weighting While the weight is placed on the hook an average weight value will be calculated and held on the display for few seconds depending on the Auto Hold Time Period setting Auto Hold Time Period setting 1 Press HOLD key for about 2 seconds the display will read Hod _0 2 Press the HOLD key to increase the time period for 3 5 8 10 12 15 17 20 sec ...

Страница 19: ...esired status Method 2 When unloaded weight 0 press and hold the ON ZERO key for about 2 seconds to set backlight ON OFF 7 11 RECHARGING THE SCALE 7 11 1 When low battery signal appears insert a charged external power pack or apply the AC adaptor to recharge the battery Failure in doing so may cause irrecoverable damage to the rechargeable battery 7 11 2 Low battery signal is represented by either...

Страница 20: ...NOTE All internal function settings can only be achieved through scale panel keys b Operation distance from CS scale to wireless remote control is 10 meters unobstructed c Operation distance from CCS scale to wireless remote control is 6 meters unobstructed d When remote control distance decreases change the battery located inside the wireless remote control e Unique radio frequency is assigned to...

Страница 21: ...or utilize the AC adaptor ZERO WEIGHT CANNOT BE ATTAINED WHEN TURNED ON CHECK Is the scale hanged vertically ACTION Check and try again CHECK Is any load applied to the hook ACTION Remove all loads from hook Turn scale off and turn on again CHECK Is the scale affected by airflow vibration or RF interference ACTION Place scale away from all disturbances and try again ...

Страница 22: ...rloaded ACTION Remove all loads from hook immediately and check again SCALE DOES NOT WEIGH CORRECTLY CHECK Is the correct weight unit being utilized ACTION Select the correct weight unit CHECK Is min weight applied to scale ACTION Refer to General Specifications for recommended min load applied and try again CHECK Is the load lifted vertically ACTION Remove all loads and retry ...

Страница 23: ...turbances CHECK Does the scale have the correct calibration ACTION Contact your dealer SCALE TURNED OFF AUTOMATICALLY CHECK Is the AUTO POWER OFF function being utilized ACTION Disable the AUTO POWER OFF function CHECK Is the LOW BATTERY sign on ACTION Insert a charged external battery pack or use AC adaptor ...

Страница 24: ...ION Try again in a shorter distance CHECK Is the battery of the wireless remote control low ACTION Change the battery with a new one CHECK Does the transmission frequency matches with the receiving frequency ACTION Contact your dealer CHECK For CS models only Is the antenna correctly attached to the scale ACTION Attach the antenna to the scale and try again ...

Страница 25: ...on The warranty only applies to product failures due to defective materials and or workmanship It will be rendered invalid if upon inspection it is found that the product was abused used in a way for which it was not designed mishandled placed in a hostile environment repaired by unauthorized personnel improperly installed or not adjusted in accordance with instructions given in this manual For se...

Страница 26: ...oads from hook before transportation e Clean the scale with a soft and damp cloth if necessary with mild detergent f Do not use any harsh abrasive material violate solvent thinner or alcohol for cleaning g Verify the accuracy of scale periodically Re calibrate the scale when needed NOTE In some countries calibration is restricted to be done by qualified or authorized agent only Contract your deale...

Страница 27: ... cracks or a change in shape stop the use immediately and send it to an authorized dealer for repairs or for the replacement of the part before resuming usage i Store scale in a dry and cool place j Charge the battery once every 3 months when not in use in order to keep the battery functioning properly ...

Страница 28: ... and maintenance The inspection should be documented using the checklists provided 2 Regular inspection and maintenance should be performed by trained users who have knowledge of working with crane scales 3 If any inspection result does not conform to the values in the checklist 1 please stop the operation of the crane scale immediately and send it for repairs ...

Страница 29: ...fessionals authorized by UWE Procedure 1 Crane scale should be inspected and maintained every 3 months by trained users Each inspection and maintenance must be documented 2 Crane scale must be sent every year totrained professionals UWE authorized personnel for full inspection and maintenance including safety and accuracy tests sending the crane scale to accredited lab CNLA for accuracy testing if...

Страница 30: ...rts replaced by trained professionals must be documented on checklist 2 6 When performing regular inspection please take into the consideration the national laws and regulations for worker safety Regular inspection and maintenance Every 3 months or every 10 000 weighings Please use checklist 1 for record keeping 1 Use Checklist 1 and the diagram provided to check parts for wear deformation and fra...

Страница 31: ...t shackle and lower screw bolt and nut above the hook and other removable parts to make sure they are firmly tightened and operational Results If the dimension of the part inspected does not conform to the values in Checklist 1 or if there are any other discrepancies remove the scale from operation immediately The scale must be sent to be repaired ONLY by trained professionals authorized by UWE ...

Страница 32: ...r fractures deformation tightness of bolts and nuts and test of accuracy of the scale sending scale to an accredited lab CNLA for evaluation if necessary After 5 years or 200 000 weighings All load carrying parts needs to be replaced by trained professionals Use Checklist 2 to document all each replaced part After 10 years or 400 000 weighings Replace the scale completely ...

Страница 33: ...e Checklist 1 provided for inspection categories and record keeping The next diagram represents the most important points for safety inspection Please inspect these parts carefully Other parts not represented in the diagram still need to be inspected regularly ...

Страница 34: ...33 Diagram ...

Страница 35: ...34 Checklist 1 ...

Страница 36: ...35 Checklist 1 ...

Страница 37: ...36 Checklist 2 ...

Страница 38: ...scales Therefore each of our CS and CCS models has undergone rigorous TÜV test No Z1A 06 03 54086 002 to ensure its safety and reliability before it is shipped from the factory Our mission statement is to bring a reliable scale in which users can depend on for years to come ...

Страница 39: ...38 ...

Страница 40: ...39 ...

Страница 41: ...h TUV Certificate No Z1A 06 03 54086 002 TEST REPORT MODEL CS 1T WEIGHT MASS Kg SCALE READING Kg RETURN TO ZERO POINT Kg DISCREPANCY VALUE 200 500 1 000 The above test was conducted followed by the proof test Batch No for safety check L C Upper Support ______________________ L C Lower Support ______________________ Hanging Hook ______________________ Hanging Ring ______________________ QUALITY CON...

Страница 42: ...ccordance with TUV Certificate No Z1A 06 03 54086 002 TEST REPORT MODEL CS 2T WEIGHT MASS Kg SCALE READING Kg RETURN TO ZERO POINT Kg DISCREPANCY VALUE 500 1 000 2 000 The above test was conducted followed by the proof test Batch No for safety check L C Upper Support ______________________ L C Lower Support ______________________ Hanging Hook ______________________ Hanging Ring ___________________...

Страница 43: ...cordance with TUV Certificate No Z1A 06 03 54086 002 TEST REPORT MODEL CS 3T WEIGHT MASS Kg SCALE READING Kg RETURN TO ZERO POINT Kg DISCREPANCY VALUE 1 000 2 000 3 000 The above test was conducted followed by the proof test Batch No for safety check L C Upper Support ______________________ L C Lower Support ______________________ Hanging Hook ______________________ Hanging Ring __________________...

Страница 44: ...accordance with TUV Certificate No Z1A 06 03 54086 002 TEST REPORT MODEL CS 5T WEIGHT MASS Kg SCALE READING Kg RETURN TO ZERO POINT Kg DISCREPANCY VALUE 1 000 2 000 5 000 The above test was conducted followed by the proof test Batch No for safety check L C Upper Support ______________________ L C Lower Support ______________________ Hanging Hook ______________________ Hanging Ring ________________...

Страница 45: ... accordance with TUV Certificate No Z1A 06 03 54086 002 TEST REPORT MODEL CS 7 5T WEIGHT MASS Kg SCALE READING Kg RETURN TO ZERO POINT Kg DISCREPANCY VALUE 2 000 5 000 7 000 The above test was conducted followed by the proof test Batch No for safety check L C Upper Support ______________________ L C Lower Support ______________________ Hanging Hook ______________________ Hanging Ring _____________...

Страница 46: ... Certificate No Z1A 06 03 54086 002 TEST REPORT MODEL CCS 60K WEIGHT MASS Kg SCALE READING Kg RETURN TO ZERO POINT Kg DISCREPANCY VALUE 20 40 60 The above test was conducted followed by the proof test Batch No for safety check L C Upper Support ______________________ L C Lower Support ______________________ Hanging Hook ______________________ Hanging Ring ______________________ QUALITY CONTROL DEP...

Страница 47: ...ordance with TUV Certificate No Z1A 06 03 54086 002 TEST REPORT MODEL CCS 150K WEIGHT MASS Kg SCALE READING Kg RETURN TO ZERO POINT Kg DISCREPANCY VALUE 50 100 150 The above test was conducted followed by the proof test Batch No for safety check L C Upper Support ______________________ L C Lower Support ______________________ Hanging Hook ______________________ Hanging Ring ______________________ ...

Страница 48: ...rdance with TUV Certificate No Z1A 06 03 54086 002 TEST REPORT MODEL CCS 300K WEIGHT MASS Kg SCALE READING Kg RETURN TO ZERO POINT Kg DISCREPANCY VALUE 100 200 300 The above test was conducted followed by the proof test Batch No for safety check L C Upper Support ______________________ L C Lower Support ______________________ Hanging Hook ______________________ Hanging Ring ______________________ ...

Страница 49: ...ccordance with TUV Certificate No Z1A 06 03 54086 002 TEST REPORT MODEL CCS 600K WEIGHT MASS Kg SCALE READING Kg RETURN TO ZERO POINT Kg DISCREPANCY VALUE 200 500 600 The above test was conducted followed by the proof test Batch No for safety check L C Upper Support ______________________ L C Lower Support ______________________ Hanging Hook ______________________ Hanging Ring ____________________...

Страница 50: ...49 X0CS0032000 ...

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