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BLL-120CU-PS

COLD WEATHER OPERATION

MILWAUKEE Li-Ion battery packs are designed to operate in temperatures below freezing. When 

the battery pack is too cold, it may need to warm up before normal use. Put the battery on a tool 

and use the tool in a light application. It may buzz for a short time until it warms up. When the 

buzzing stops, use the tool normally.

 

         To reduce the risk of fire, personal injury, and product damage due to a short circuit, 

never immerse your tool, battery pack or charger in fluid or allow a fluid to flow inside them. 

Corrosive or conductive fluids, such as seawater, certain industrial chemicals, and bleach or bleach 

containing products, etc., can cause a short circuit.

MAINTENANCE AND STORAGE

Do not expose your battery pack or cordless tools to water or rain, or allow them to get wet. This 

could damage the tool and battery pack. Do not use oil or solvents to clean or lubricate you battery 

pack. The plastic casing will become brittle and crack, causing a risk of injury. Store battery packs at 

room temperature away from moisture. Do not store in damp locations where corrosion of 

terminals may occur. As with other battery pack types, permanent capacity loss can result if the 

pack is stored for long periods of time at high temperatures (over 120° F). MILWAUKEE Li-Ion 

battery packs maintain their charge during storage longer than other battery pack types. After 

about a year of storage, charge the pack as normal. 

TRANSPORT

Personal transport of Li-Ion battery packs is allowed when done in accordance with these 

warnings and instructions. The proper classification, packaging, labeling, marking, and 

documentation requirements for shipping Li-Ion batteries is dependent upon whether the 

particular batteries is dependent upon whether the particular batteries are rated greater than or 

less than 100 Wh. Generally, Li-Ion batteries rated 100 Wh or less are excepted from certain Class 

9 DG requirements. Always check compliance of Li-Ion battery consignments against the current 

regulations governing the chosen mode of transport. When in doubt, contact the carrier or other 

trained Dangerous Goods professional to confirm acceptability. Li-Ion packs are shipped under 

classification UN 3480 (battery only) or UN 3481 (batteries contained in or packed with equipment). 

 To reduce the risk of injury or explosion, never burn or incinerate a battery pack 

even if it is damaged, dead, or completely discharged. When burned, toxic fumes and materials are 

created.

DISPOSING OF MILWAUKEE LI-ION BATTERY PACKS

MILWAUKEE Li-Ion battery packs are more environmentally friendly than some other types of 

power tool battery packs (e.g., nickel-cadmium). Always dispose of your battery pack according to 

federal, state, and local regulations. Contact a recycling agency in your area for recycling locations. 

Even discharged battery packs contain some energy. Before disposing, use electrical tape to cover 

the terminals to prevent the battery pack from shorting, which could cause a fire or explosion. 

RBRC BATTERY RECYCLING SEALS

The RBRC™ Battery Recycling Seals (see Symbology) on your tool battery packs indicate that 

MILWAUKEE has arranged for the recycling of that battery pack with the Rechargeable Battery 

Recycling Corporation (RBRC). At the end of your battery pack‘s useful life, return the battery pack 

to a MILWAUKEE Branch Office/Service Center or the participating retailer nearest you. For more 

information, visit the RBRC web site at www.rbrc.org.

Содержание BLL-120CU-PS

Страница 1: ...CU PS Read and understand all of the instructions and safety information in this manual before operating or servicing this tool UTILCO Lineman Tools 4730 Madison Road Cincinnati OH 45227 www utilco com Phone 800 776 9775 513 533 6200 ...

Страница 2: ...t Page 17 12 Tool Parts Breakdown Page 18 13 Parts List Page 19 THANK YOU for buying a UTILCO Lineman Tool Our mission is to bring product innovation and exceptional customer service to the marketplace This tool line is reliable dependable and durable for our customer s needs Please read this instruction manual carefully before using the product If you have any questions about our product please r...

Страница 3: ...ered options to solve any tool replacement parts or repair issues Call 513 533 6200 or 800 776 9775 Monday to Friday 8 00AM to 5 00PM Eastern Time ET MILWAUKEE BATTERIES LIMITED 3 YEAR WARRANTY Every MILWAUKEE Battery Pack sold with UTILCO Battery Powered product and or as a replacement battery pack is warranted to the original purchaser only to be free from defects in material and workmanship Sub...

Страница 4: ...r hearing protection used for appropriate conditions will reduce personal injuries Do not overreach Keep proper footing and balance at all times This enables better control of the battery operated tool in unexpected situations Do not let familiarity gained from frequent use of battery operated tools allow you to become complacent and ignore tool safety principles A careless action can cause severe...

Страница 5: ...nals together may cause burns or a fire Under abusive conditions liquid may be ejected from the battery avoid contact If contact accidentally occurs flush with water If liquid contacts eyes additionally seek medical help Liquid ejected from the battery may cause irritation or burns Do not use a battery pack or tool that is damaged or modified Damaged or modified batteries may exhibit unpredictable...

Страница 6: ...Pg 6 BLL 120CU PS Cutting blades Eyelet and ring Label Release button Carrying loop Battery pack Battery release buttons LED worklight Advance trigger 3 Tool Parts Labeled ...

Страница 7: ...Pg 7 BLL 120CU PS 4 Kit Includes 1 Battery Powered Tool 2 Milwaukee Batteries 1 Milwaukee Charger 1 Shoulder Strap 1 Case ...

Страница 8: ...apacity 5 0 Ah Type of battery Lithium ion Charging time 60 min approx Hydraulic oil Shell Tellus S2 V 15 Operating temperature range 4 to 122 F Dimensions 25 2 in x 14 4 in x 3 5 in L x H x W Weight 22 7lbs including battery Cut Capacity CU code wire 1000 kcmil AL code wire 4 5 25 2 in 640 mm 14 4 in 365 mm 3 5in 90 mm ...

Страница 9: ...en Charging is complete Fast flashing red Battery is too hot cold Charging will begin when battery reaches correct charging temperature Slow flashing red Battery charge is pending Charging will begin when the first pack is fully charged Flashing red green Damaged or faulty battery pack Bays Vents Cord Battery Contacts Release Buttons Fuel Gauge button Fuel Gauge Rapid Charge Capable Pack Indicator...

Страница 10: ...ous pack is charging A fully discharged battery pack with an internal temperature in the normal range will charge in about 30 to 185 minutes depending on the battery pack Heavily cycled batteries may take longer to charge completely The Fuel Gauge lights on 18V battery packs are displayed as the pack is being charged indicating how fully charged the pack is The fuel gauge will turn off when chargi...

Страница 11: ...le parts MOUNTING TO THE WALL Use the wall mount guides to mark the hanging points To reduce the risk of injury always unplug the charger and remove the battery from the charger before performing any maintenance Never disassemble the battery or charger Contact a MILWAUKEE service facility for ALL repairs To reduce the risk of injury and damage never immerse your battery or charger in liquid or all...

Страница 12: ...quickly for 2 3 seconds and the tool will not run Charge the battery pack NOTE Immediately after using the battery pack the Fuel Gauge may display a lower charge than it will if checked a few minutes later The battery cells recover some of their charge after resting BATTERY PACK PROTECTION To protect itself from damage and extend its life the battery pack s intelligent circuit monitors cur rent dr...

Страница 13: ...ocumentation requirements for shipping Li Ion batteries is dependent upon whether the particular batteries is dependent upon whether the particular batteries are rated greater than or less than 100 Wh Generally Li Ion batteries rated 100 Wh or less are excepted from certain Class 9 DG requirements Always check compliance of Li Ion battery consignments against the current regulations governing the ...

Страница 14: ...o side buttons pull out the battery cartridge To replace the battery cartridge push the new cartridge firmly into place 2 After inserting a battery cartridge check that it is securely in place by pulling gently Do not press the side buttons when pulling the cartridge WRIST AND SHOULDER STRAP Be sure to use the wrist strap to keep the tool secure when in use Use shoulder strap as well 2 1 1 1 2 cli...

Страница 15: ...e perpendicular to the cutting head 3 Press the advance trigger to start the cutting cycle 4 Once cutting cycle is complete the cutting head jaws will release back to their open position NOTE There is no need to advance tool to bypass Once cut is complete release the trigger This will save battery life time and the overall life of the tool 5 You can back the ram up at any time during the cutting c...

Страница 16: ...e wipe the cutting head jaws free of metal shavings Wipe down all steel parts with WD 40 Store the tool in a non humid environment The tool should provide many years of service when given the proper maintenance and care Should you experience any difficulty with the operation and maintenance of this tool contact our customer service department see back cover ...

Страница 17: ...6 7 712903 PROTECTION 1 8 710710 CAP SCREW 1 9 712887 CYLINDER 1 10 713779 PISTON CPL 1 Part Part Description Qty 11 713753 GUIDE BUSHING 1 12 712892 SCRAPER RING 1 13 713751 BODY 1 14 705806 FILTER DISC 1 15 713743 PRESSURE DISC 1 16 713748 SCREW 1 17 713752 SHIM RING 2 18 713736 PUSH ROD 2 19 713739 BOLT 4 20 700570 LOCKING RING 8 1 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 6 20 20 18 19 ...

Страница 18: ...Pg 18 BLL 120CU PS 12 Tool Parts Breakdown 1 20 19 18 17 16 15 14 13 12 11 1 10 9 8 7 6 1 5 4 3 2 21 28 27 26 25 24 23 22 32 31 30 29 34 33 36 35 18 19 14 12 12 ...

Страница 19: ... PAN SCREW 2 15 LABEL 1 16 714345 SHELL FRONT 1 17 711867 SUPPORTING LOOP 1 18 714303 LEVER PD 2 Part Number Part Description Qty 19 710825 COMPRESSION SPRING 2 20 201425 COMPRESSION SPRING 1 21 E714313 PUMP BODY MNT 1 22 760232 SEAL DISC 1 23 760203 LOCK SCREW 1 24 714317 SLIDING COVER 1 25 E714330 PROPULSION MNT 1 26 714155 DELTA PT SCREW 11 27 LABEL 1 28 714346 SHELL BACK 1 29 714332 SUPPORTING...

Страница 20: ...Pg 20 BLL 120CU PS Notes Notes ...

Страница 21: ...Pg 21 BLL 120CU PS Notes ...

Страница 22: ...Pg 22 BLL 120CU PS Notes ...

Страница 23: ...Pg 23 BLL 120CU PS Notes ...

Страница 24: ...Service Date 07 17 Version 1 UTILCO Lineman Tools 4730 Madison Rd Cincinnati OH 45227 Phone 800 776 9775 513 533 6200 www utilco com ...

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