USSC Clayton 1600EF Скачать руководство пользователя страница 6

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USSC

Clearances to combustible materials will vary with the type 

of flue connection used. Be sure to maintain the specified 

clearances for your type of installation.

TYPE OF FLUE  

REQUIRED

CONNECTION  

CLEARANCE

Class A 103HT All-Fuel or Equivalent  .....2”

Double Wall, Stainless Steel or ...............6”

Double Wall, Black Pipe w/

Stainless Steel Inner wall

24 Gauge or Heavier  .............................20”

Single Wall Stainless Steel 

or Black Pipe

22”

12”

20”

15”

COMBUSTIBLE WALL

COMBUSTIBLE WALL

FLUE

(TOP VIEW)

MINIMUM CLEARANCES 

TO A COMBUSTIBLE 

WALL

CAUTION:

DO NOT store

combustible or

flammable materials or 

liquids near the

furnace.

Sides of furnace, 12”; Rear of furnace, 15” (allow approxi-

mately 20” for the return box); Front of furnace, 36”; Heat 

Duct, 2” for the first 9 feet then 1” thereafter.

A Class “A” HT 2100 All Fuel 6” Chimney Pipe and Base Plate 

should be used for the installation. See Illustration. Place 

the Base Plate over the flue outlet of the furnace and drill 

eight(8) pilot holes into the Cabinet Top. Apply a generous 

amount of high temperature sealant to the bottom of the 

base plate, and around the flue outlet. Position the base 

plate  over  the  flue  and  secure  with  the  eight(8)  screws 

provided. Then attach the flue pipe sections.

A minimum chimney height of 6 feet is required not including 

the rain cap.

 In order to determine proper chimney height 

above the roof, measure from the side of the chimney hori-

zontally. As you move up the chimney, the length increases. 

Once this measurement reaches 10 feet, this is the base 

height of the chimney. The chimney must be 2 feet taller 

than the base height. If the chimney is closer than 10 feet 

from the peak of the roof, the chimney must be 2 feet taller 

than the peak of the roof. The 2 feet measurement does 

not include the rain cap.
Once  correct  chimney  height  is  achieved,  check  the 

chimney draft. It should not exceed 0.06 inches of water 

column. Then secure with three screws at each joint and 

attach guy wires down to the rings located around the top 

of the furnace cabinet.
See illustration.

The above clearances to combustibles must be 

maintained

.

Some important rules for preparing good firewood are: Cut, 

split and stack the wood in the early spring and let it stand 

in the sun and wind all summer.
Whether you purchase your wood or cut it yourself, spring 

is the best time to buy or cut your wood to insure it is good 

and dry come winter. If you live in a damper climate, it will 

take longer for the wood to season.
By far the most important characteristic of any firewood 

is its moisture content. Firewood with a moisture content 

higher than twenty percent will burn, but it will be hard to 

light and keep burning, will make a lot of smoke and will 

produce less efficient fires with lower sustained BTU output. 

Plus much of its energy content will be wasted right up the 

chimney. Firewood should be between 15 and 25 percent 

moisture to burn properly and to get that dry it must be split 

and stacked in the open for at least a full summer.
All wood burns, but wood that’s cut green (between 50 

and more than 100 percent moisture content) burns with 

more difficulty, because the water in the wood must be 

boiled off before the actual wood fiber can burn. Air-dried 

(“seasoned”) wood is generally between 20-30 percent. 

Kiln-dried firewood generally contains less than 20 percent 

moisture.

Green wood can produce more creosote--a black sooty 

liquid  which  deposits  and  hardens  on  the  inside  of  your 

chimney and can ignite, causing a chimney fire.

When you stack your wood, you should stack it in an open 

location where the summer sun can warm it and breezes 

can help remove moisture. Be sure to cover the top of the 

wood pile to keep the rain out. It is important that you do 

not stack unseasoned wood in an unventilated area for 

it will not dry properly. You shouldn’t allow your firewood 

to lay on the ground for more than a couple days before 

stacking , or it will start to mold and rot quickly.
Once  your  wood  is  seasoned,  store  it  in  a  dry  location 

before burning.

CLEARANCES

WOOD SUPPLY

FLUE PIPE INSTALLATION

CHIMNEY REQUIREMENTS

Содержание Clayton 1600EF

Страница 1: ...ve com SAFETY NOTICE If this furnace is not properly installed a house fire may result For your safety follow these installation instructions Contact local building or fire officials about restrictions and installation requirements in your area This furnace must be installed by a qualified technician Keep these instructions for future reference Installation Operator s Manual Safety Tested to UL 39...

Страница 2: ...lector Switch 10 HOT AIR OUTLET Limit Switch Access 55 5 8 5 3 16 17 5 16 43 7 16 29 3 16 14 1 4 6 31 5 8 29 1 2 2 9 16 45 3 4 65 1 2 24 1 4 6 FLUE GAS OUTLET HOT WATER COIL ACCESS OPTIONAL 12 COLD AIR RETURN D RINGS FOR GUY WIRE ATTACHMENT ...

Страница 3: ...eason for Purchase qAlternative Heat qMain Heat Source qDecoration qCost qOther_________________________ What was the determining factor for purchasing your new USSC appliance _______ I have read the owner s manual that accompanies this unit and fully understand the Installation q Operation q and Maintenance q of my new USSC appliance Print Name Signature Date Please attach a copy of your purchase...

Страница 4: ... CUT HERE CUT HERE Ê É Fold Here Fold Here United States Stove Company P O Box 151 South Pittsburg TN 37380 Fold Here PLACE STAMP HERE ...

Страница 5: ...r dealer immediately Review the items in cluded with your furnace located inside the firebox 1 10 Starter Collar 1 12 Starter Collar for Cold Air Return 8 10 x 3 4 Screws w Sealing Washer 1 Literature Package This furnace may be installed as a Stand Alone Central Furnace or as a Supplementary Furnace If installed as a Central Furnace this unit will have it s own central ducting system and will ess...

Страница 6: ... down to the rings located around the top of the furnace cabinet See illustration The above clearances to combustibles must be maintained Someimportantrulesforpreparinggoodfirewoodare Cut split and stack the wood in the early spring and let it stand in the sun and wind all summer Whether you purchase your wood or cut it yourself spring is the best time to buy or cut your wood to insure it is good ...

Страница 7: ...isters The heat outlet should never be less than ten inches 10 round or 79 square inches This furnace must be installed with a cold air return system The system must be a minimum of twelve inches 12 to readily transfer the cold air from the home back to the furnace If desired a cold air filter box may be constructed with a minimum opening of 225 square inches The warm air supply outlet of the outd...

Страница 8: ...isting duct work Connect the duct with a 45 degree elbow or at an angle so the hot air from the outdoor furnace is delivered downstream This will insure proper air flow into the system Avoid delivering hot air through an air conditioning coil as this will cause an obstruction reducing heat output The following illustrations may be used as examples for your installation INSTALLATION EXAMPLES TYPES ...

Страница 9: ...inst the door frame on the furnace Feed Door Illustration Ash Door Illustration 1 Feed Door Latch 1 Ash Door Latch 4 1 4 20 x 3 4 Hex Bolt 4 1 4 20 Kep Nut BRACKET Insert the Shaker Rod into the hole on the ash door frame as shown Then attach the Shaker Bracket to the front of the furnace using two 1 4 20 x 3 4 Hex Bolts and two 1 4 20 Lock Nuts Next insert the shaker Rod into the bracket and atta...

Страница 10: ...o put the snap in plug C back in place Re silicone all the seams with weather resistant silicone 3 To remove the Distribution Blower E Unplug from power supply Remove items B and D as described above Unplug the blow er from the top of the Fan Center G Remove the four 4 screws retaining the blower 4 To remove the Blower Motor Unplug from power supply Perform number 3 above Before removing the motor...

Страница 11: ...used to replace the rivets If baffle replacement is necessary slide the baffle out until you can access the nuts thru the flue outlet Once the nuts have been removed slide the baffle off the rod and thru the opening in the firebrick You may have to remove one of the firebrick to make baffle removal easier There are 4 full brick and 1 half brick in the top of the fur nace Install the brick by inser...

Страница 12: ...t ash through Do not agitate the fire bed too often This practice will waste coal If glowing coal is visible in the ash pan you have shaken to much 2 Remove all ashes every day from ash pit CAUTION Ashesshouldbeplacedinametalcontainerwith a tight fitting lid The closed container of ashes should be placed on a non combustible floor or on the ground well awayfromallcombustiblematerialspendingfinaldi...

Страница 13: ...tely inspect system for damage before further use NEVERthrowwateronthefireoratthefurnace asrapidly expanding steam could result in a severe scalding Slow fires It is not recommended burning the Clayton furnace any more than necessary early in the fall and late spring as you cannot keep the firebox hot enough without overheating your home to burn gases Slow fires can cause excessive creosote build ...

Страница 14: ... E Make sure you re not suffocating the fire with exces sive amounts of unburned wood F Slide baffle should be pulled out prior to load door opening 4 Problem Distribution blower vibrating Solution A Tighten blower wheel to motor shaft B Check for bad fan bearings 5 Problem Distribution blower continues to run or will not run Solution A Check fan limit or heat sensor and cable B Check to see that ...

Страница 15: ...15 USSC WIRING DIAGRAM ...

Страница 16: ...16 USSC PARTS DIAGRAM ...

Страница 17: ...ont 25744 1 38 Assembly Cabinet Back 69647 1 39 Insulation Back 88153 1 40 Insulation Holder 83884 16 Key Description Part Qty 41 Inner Top 25726 1 42 Insulation Top Front 88150 1 43 Insulation Top Middle 88151 1 44 Insulation Top Rear 88152 1 45 Mount Flue Outlet 25727 1 46 Weldment Cabinet Top 69648 1 47 D Ring Clip 83912 4 48 Bottom Intake 25722 1 49 Assembly Cabinet Door 69649 1 50 Latch Cabin...

Страница 18: ...1 2 Carriage Bolt 83503 1 4 Lock Nut 3 8 16 83274 1 5 Actuator Motorized Draft 80592 1 6 Tube Flipper 23899 1 7 Flipper 23898 1 8 8 x 1 2 Tek Screw Hex Head 83455 2 9 Strain Relief 80154 1 10 Power Supply Cord 80593 17 in 11 Male Tyco Terminal 80382 2 PARTS DIAGRAMS AND LISTS MOTORIZED DRAFT KIT 4 ...

Страница 19: ...Box Body 25743 1 3 Switch 3 Position 80361 1 4 Harness 6 Circuit Receptacle 80583 1 5 Harness 3 Circuit Receptacle 80584 1 6 Harness 2 Circuit Receptacle 80585 1 7 Transformer Fan Center 80130 1 8 Strain Relief 80154 1 9 Power Supply Cord 80232 1 10 10 x 1 2 Sheet Metal Screw 83172Z 13 11 Washer Internal tooth 10 83240 1 ...

Страница 20: ...20 USSC NOTES ...

Страница 21: ...Remove the cover plate from the rear of the furnace firebox 4 Place one nut on each end of the water coil and thread each nut up to the end of the threads on the coil 5 Insert the coil through the holes from the inside of the firebox Install a gasket washer and nut onto each end of the water coil Tighten the nuts down securely to in sure an air tight seal The installation is now ready to be plumbe...

Страница 22: ...e center of the firebox The first flames will be long and generally orange or yellow and produce quite a bit of smoke As the gases burn off the flames become shorter change color and produce less smoke Once the fire is WELL ESTABLISHED add coal to the center of the firebox forming the cone Burning in this fashion allows heat to drive off the volatile gases and turbulence created increases the burn...

Страница 23: ...ew minutes until the volatile gases have burned off It is not necessary to shake down the ashes each time you refuel the furnace Experience will be your best teacher BANKING THE FIRE For extended operation such as overnight the fire will need to be banked To do so heap coal up along the sides and back of the firebox so that the fire gradually burns it over a longer period of time The intensity of ...

Страница 24: ...e reference When placing an order or for warranty claims please provide the following information found on the Certification Plate located inside the cabinet door PART NUMBER PART DESCRIPTION MODEL NUMBER______________ SERIAL NUMBER______________ United States Stove Company 227 Industrial Park Road P O Box 151 South Pittsburg TN 37380 423 837 2100 Customer Service 800 750 2723 Repair Parts 888 299...

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