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035-18575-001-A-1102

10

Unitary Products Group

REFRIGERANT MAINS

Many service problems can be avoided by taking ade-
quate precautions to provide an internally clean and
dry system and by using procedures and materials that
conform to established standards.

Use hard drawn copper tubing where no appreciable
amount of bending around pipes or other obstructions
is necessary. If soft copper is used, care should be
taken to avoid sharp bends that may cause a restric-
tion.

Pack fiberglass insulation and a sealing material such
as permagum around refrigerant lines where they pen-
etrate a wall to reduce vibrations and to retain some
flexibility.

Support all tubing at minimum intervals with suitable
hangers, brackets or clamps.

Braze all copper-to-copper joints with Silfos-5 or equiv-
alent brazing material. Do not use soft solder.

Insulate all suction lines with a minimum of 1/2" ARMA-
FLEX or equal. Liquid lines exposed to direct sunlight
and/or high temperatures must also be insulated.

Never solder suction and liquid lines together. They
can be taped together for convenience and support
purposes, but they must be completely insulated from
each other.

The liquid and suction connections permit leak testing,
evacuation, and partial charging of the field piping and
the evaporator without disturbing the condenser coils
during initial installation.

Before beginning installation of the mains, be sure that
the unit has not developed a leak in transit. If pressure
still exists in the system, it can be assumed to be leak
free. DO NOT release the holding charge.

A filter-drier MUST be field-installed in the liquid line of
every system to prevent dirt and moisture from damag-
ing the system. Properly sized filter-driers are shipped
with each condensing section.

NOTE: Installing a filter-drier does not eliminate the

need for the proper evacuation of a system
before it is charged.

A field-installed moisture indicating sight-glass should
be installed in the liquid line(s) between the filter-drier
and the evaporator coil. The moisture indicating sight-
glass can be used to check for excess moisture in the
system or used as a visual means to verify refrigerant
charge.

All lines have a copper disc brazed over the end. Also,
if the unit does not have service valves, the holding
charge must be reclaimed to allow the installer to con-
nect piping. The temperature required to make or break
a brazed joint is sufficiently high to cause oxidation of
the copper unless an inert atmosphere is provided.

NOTE: Dry Nitrogen should flow through the system at

all times when heat is being applied and until
the joint has cooled.

Remove the evaporator holding charge and any caps
or discs on the liquid and suction connections that will
not permit a free flow of nitrogen.

TABLE 5: ELECTRICAL DATA

Unit Model

Designation

Compressor

Fan Motor

Unit

Ampacity

(Amps)

Max.

Fuse Size

(Amps)

Min.

Disconnect

Size

Power Supply

Qty.

RLA

(each)

LRA

(each)

Power Supply

HP

Qty.

FLA

(each)

HA300C00A7AAA1

380/415-3-50

2

25.0

158.0

380/415-3-50

1.5

2

2.6

66.7

90.0

90.0

2

2.6

HB360C00A7AAA1

380/415-3-50

2

16.4

95.0

380/415-3-50

1.5

2

2.6

80.1

90.0

90.0

2

2.6

HB480C00A7AAA1

380/415-3-50

2

19.2

125.0

380/415-3-50

1.5

2

2.6

92.0

110.0

110.0

2

2.6

HB600C00A7AAA1

380/415-3-50

2

25.0

158.0

380/415-3-50

1.5

2

2.6

116.7

125.0

125.0

2

2.6

Содержание HA 300

Страница 1: ...intended to clarify or make the installation easier Cautions are given to prevent equipment damage Warnings are given to alert installer that personal injury and or equipment dam age may result if in...

Страница 2: ...ES 23 CONDENSER FAN OPERATION 23 OPERATION WITH A TWO STAGE THERMOSTAT 24 OPERATION WITH A FOUR STAGE THERMOSTAT 24 SECURE OWNER S APPROVAL 24 MAINTENANCE 24 CLEANING CONDENSER SURFACE 24 LUBRICATION...

Страница 3: ...ER OF GRAVITY INCHES 7 4 MINIMUM CLEARANCES 8 5 ELECTRICAL DATA 10 6 SUCTION LINES 13 7 LIQUID LINES 14 Tbl Pg 8 R 22 LINE CHARGE 14 9 UNIT DIMENSIONS INCHES 17 10 PIPING AND ELECTRICAL CONNECTION SIZ...

Страница 4: ...egory H Air Conditioner Split System A Product Identifier A R 22 Standard Efficiency 2 Pipe B R 22 Standard Efficiency 4 Pipe 300 Nominal Cooling Capacity MBH 300 25 Ton 360 30 Ton 480 40 Ton 600 50 T...

Страница 5: ...and operation of the basic condensing unit For information on the installation and operation of the evaporator blower units refer to instruction Form No 035 18496 000 All accessories come with a sepa...

Страница 6: ...50 50 2 60 3 8 16 1598 1648 50 3 1 0 360 System 1 15 2 2 24 36 12600 1 50 25 60 1710 1770 31 5 1 0 System 2 15 2 2 24 36 12600 1 50 25 60 31 5 480 System 1 20 2 2 30 22 16550 1 50 32 5 78 1941 2017 3...

Страница 7: ...The beams should 1 be positioned per pendicular to the roof joists 2 Extend beyond the dimensions of the section to distribute the load on the roof 3 Be capable of adequately supporting the con centra...

Страница 8: ...e compressor out through the top of the unit RIGGING Exercise care when moving the unit Do not remove any crating until the unit is near the place of installation When preparing to move the unit alway...

Страница 9: ...producing a high noise level the scroll is misphased CONTROL WIRING Route the necessary low voltage control wires from the Simplicity control board to the thermostat and also from the low voltage cond...

Страница 10: ...ding charge A filter drier MUST be field installed in the liquid line of every system to prevent dirt and moisture from damag ing the system Properly sized filter driers are shipped with each condensi...

Страница 11: ...e sealing disk and prepare the joint for connections of the main lines Connect the lines while maintaining a flow of Nitrogen from the liquid line valve service port through the evaporator back to the...

Страница 12: ...dehydration charge the required weight of liquid refrigerant into the liquid access connection After refrigerant flow slows start the compressor and continue to charge refrigerant gas through the suct...

Страница 13: ...System 2 Full Capacity 15 47 1 3 8 3529 14 3 1 5 8 2498 6 3 2 1 8 1439 1 7 Half Capacity 7 5 23 5 1 3 8 1765 4 3 1 5 8 1249 1 9 2 1 8 720 0 5 HB480 System 1 Full Capacity 20 64 1 5 8 3402 11 1 2 1 8...

Страница 14: ...9 1 1 8 141 1 1 Half Capacity 10 32 5 8 174 6 2 7 8 120 1 0 1 1 8 70 0 3 System 2 Full Capacity 20 64 5 8 348 22 1 7 8 240 3 9 1 1 8 141 1 1 Half Capacity 10 32 5 8 174 6 2 7 8 120 1 0 1 1 8 70 0 3 HB...

Страница 15: ...035 18575 001 A 1102 Unitary Products Group 15 FIGURE 3 FIELD WIRING DIAGRAM HA 300 UNIT POWER SUPPLY 380 415 3 50 POWER SUPPLY 380 415 3 50...

Страница 16: ...035 18575 001 A 1102 16 Unitary Products Group FIGURE 4 FIELD WIRING DIAGRAM HB 360 480 600 UNITS POWER SUPPLY 380 415 3 50 POWER SUPPLY 380 415 3 50...

Страница 17: ...nit from the left or right side Electrical connections for power and control wiring is made from the front of the unit left of the electrical con trol box access See Tables 10 11 and 12 and Figures 6...

Страница 18: ...75 001 A 1102 18 Unitary Products Group FIGURE 6 25 30 40 TON POWER AND CONTROL WIRING CONNECTIONS Control Wiring Power Wiring FIGURE 7 50 TON POWER AND CONTROL WIRING CONNECTIONS Control Wiring Power...

Страница 19: ...12 CONTROL WIRING 7 8 HOLE TABLE 11 PIPING AND ELECTRICAL CONNECTION SIZES 30 40 50T INCHES CONNECTION ENTRY SIZE SUCTION LINE SYS 1 1 5 8 OD LIQUID LINE SYS 1 7 8 OD SUCTION LINE SYS 2 1 5 8 OD LIQUI...

Страница 20: ...A 1102 20 Unitary Products Group FIGURE 9 30 40 TON PIPING CONNECTIONS Liquid Sys 2 Suction Sys 2 Liquid Sys 1 Suction Sys 1 FIGURE 10 50 TON PIPING CONNECTIONS Liquid Sys 2 Suction Sys 2 Liquid Sys 1...

Страница 21: ...lectrical wire laying against a hot refrigerant line INITIAL START UP 1 Supply power to the unit through the disconnect switch at least 8 hours prior to starting the com pressor 2 Move the system swit...

Страница 22: ...lock out the associated compressor and flash an error code see Table 12 An ambient air switch will lock out mechanical cooling at 40 F In order to operate the unit in ambient temper atures below 40 F...

Страница 23: ...rol will separate the flash codes with a 2 sec ond off delay between flash codes Under normal oper ation the control will flash the LED at a rate of 1 second on and 1 second off This will be the Heart...

Страница 24: ...be connected to stage one and two of the thermostat 2 Terminals Y3 and Y4 of the Simplicity control board controlling system two should be connected to stage three and four of the thermostat SECURE OW...

Страница 25: ...with the TXV s left to the factory setting If the TXV s have been adjusted in the field the chart above may no longer apply FIGURE 13 30 TON CHARGING CHART 30 ton Charging Chart 100 150 200 250 300 35...

Страница 26: ...with the TXV s left to the factory setting If the TXV s have been adjusted in the field the chart above may no longer apply FIGURE 15 50 TON CHARGING CHART 50 ton Charging Chart 100 150 200 250 300 35...

Страница 27: ...035 18575 001 A 1102 Unitary Products Group 27 FIGURE 16 25 TON CONDENSER UNIT WIRING DIAGRAM 380 415 3 50...

Страница 28: ...035 18575 001 A 1102 28 Unitary Products Group FIGURE 17 30 or 40 TON CONDENSING UNIT WIRING DIAGRAM 380 415 3 50...

Страница 29: ...035 18575 001 A 1102 Unitary Products Group 29 FIGURE 18 50 TON CONDENSER UNIT WIRING DIAGRAM 380 415 3 50...

Страница 30: ...035 18575 001 A 1102 30 Unitary Products Group...

Страница 31: ...035 18575 001 A 1102 Unitary Products Group 31...

Страница 32: ...o change without notice Printed in U S A 035 18575 001 A 1102 Copyright by Unitary Products Group 2002 All rights reserved Supersedes 035 18575 000 A 0402 Unitary 5005 Norman Products York OK Group Dr...

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