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268894-UIM-A-0407

24

Unitary Products Group

4 RED FLASHES:

 This indicates that a primary or auxiliary limit switch

has opened its normally closed contacts. With this fault code the control
will operate the supply air blower and inducer. This condition may be
caused by: dirty filter, improperly sized duct system, incorrect blower
speed setting, incorrect firing rate or faulty blower motor.

5 RED FLASHES:

 This fault is indicated if the normally closed contacts

in the rollout switch opens. The rollout control is manually reset. If it has
opened, check for proper combustion air, proper inducer operation, and
primary heat exchanger failure or burner problem. Be sure to reset the
switch after correcting the failure condition.

6 RED FLASHES:

 This indicates that after the unit was operating, the

pressure switch opened 4 times during the call for heat. If the main
blower is in a “Delay on” mode it will complete it, and any subsequent
delay off period. The furnace will lock out for one hour and then restart.

7 RED FLASHES:

 This fault code indicates that the flame could not be

established. This no-light condition occurred 3 times (2 retries) during
the call for heat before locking out. Low gas pressure, faulty gas valve,
faulty hot surface ignitor or burner problem may cause this. The furnace
will lock out for one hour and then restart.

8 RED FLASHES:

 This fault is indicated if the flame is lost 5 times (4

recycles) during the heating cycle. This could be caused by low gas
pressure or faulty gas valve. The furnace will lock out for one hour and
then restart.

9 RED FLASHES:

 Indicates reversed line voltage polarity or grounding

problem. Both heating and cooling operations will be affected. Check
polarity at furnace and branch. Check furnace grounding. Check that
flame probe is not shorted to chassis.

10 RED FLASHES:

 Gas valve energized with no call for heat. Check

gas valve and gas valve wiring.

11 RED FLASHES:

 This indicates that a primary or auxiliary limit switch

has opened its normally-closed contacts and has remained open for
more than five minutes. This condition is usually caused by a failed
blower motor or blower wheel.

12 RED FLASHES:

 This code indicates an open igniter circuit, which

could be caused by a disconnected or loose wire or by a cracked or bro-
ken igniter.

STEADY ON RED: 

Control failure. Replace control board.

60-MINUTE AUTOMATIC RESET FROM LOCKOUT:

 This control

includes a “watchdog” type circuit that will reset from a lockout condition
after 60 minutes. Operational faults 6,7,8 will be reset. This provides
protection to an unoccupied structure if a temporary condition exists
causing a furnace malfunction. An example would be a low incoming
gas supply pressure preventing unit operation. When the gas pressure
is restored, at some point the “watchdog” would restart the unit and pro-
vide heat for the house.

NOTE: 

If a flame is detected the control flashes the LED for 1/8 of a

second and then enters a flame stabilization period.

DIAGNOSTIC FAULT CODE STORAGE AND 

RETRIEVAL

The control in this furnace is equipped with memory that will store up to
five error codes to allow a service technician to diagnose problems
more easily. This memory will be retained even if power to the furnace
is lost. 

This feature should only be used by a qualified service tech-

nician. 

The control stores up to five separate error codes. If more than five
error codes have occurred since the last reset, only the five most recent
will be retained. The furnace control board has a button, labeled "LAST
ERROR" that is used to retrieve error codes. This function will only work
if there are no active thermostat signals. So any call for heating, cooling
or continuous fan must be terminated before attempting to retrieve error
codes. 

To retrieve the error codes, push the LAST ERROR button. The LED on
the control will then flash the error codes that are in memory, starting
with the most recent. There will be a two-second pause between each
flash code. After the error codes have all been displayed, the LED will
resume the normal slow green flash after a five second pause. To
repeat the series of error codes, push the button again.

If there are no error codes in memory, the LED will flash two green
flashes. To clear the memory, push the LAST ERROR button and hold it
for more than five seconds. The LED will flash three green flashes when
the memory has been cleared, then will resume the normal slow green
flash after a five-second pause.

FILTER PERFORMANCE

The airflow capacity data published in Table 15 represents blower per-
formance WITHOUT filters. To determine the approximate blower per-
formance of the system, apply the filter drop value for the filter being
used or select an appropriate value from Table 14.

NOTE: 

The filter pressure drop values in Table 14 are typical values for

the type of filter listed and should only be used as a guideline. Actual
pressure drop ratings for each filter type vary between filter manufactur-
ers.

IGNITION CONTROL

Normal flame sense current is approximately

3.7 microamps DC (µa)

Low flame signal warning starts at 1.5 microamps.

Low flame signal control lockout point is

0.1 microamps DC (µa)

TABLE 14: 

Filter Performance - Pressure Drop Inches W.C. and (kPa)

Airflow Range

Minimum 

Opening Size

Filter Type

Disposable

Washable Fiber

Pleated

CFM

m

3

/min

 in

2

   

cm

2

In W.C.

kPA

In W.C.

kPA

In W.C.

kPA

0 - 750

0 - 21.4

230

1484

0.01

0.00249

0.01

0.00249

0.15

0.03736

751 - 1000

21.25 - 28.32

330

2129

0.05

0.01245

0.05

0.01245

0.20

0.04982

1001 - 1250

28.33 - 35.40

330

2129

0.10

0.02491

0.10

0.02491

0.20

0.04982

1251 - 1500

35.41 - 42.48

330

2129

0.10

0.02491

0.10

0.02491

0.25

0.06227

1501 - 1750

42.49 - 49.55

380

2452

0.15

0.03736

0.14

0.03487

0.30

0.07473

1751 - 2000

49.56 - 56.63

380

2542

0.19

0.04733

0.18

0.04484

0.30

0.07473

2001 & Above

56.64 - Above

463

2987

0.19

0.04733

0.18

0.04484

0.30

0.07473

Содержание GM8S*DH

Страница 1: ...OF SECTIONS SAFETY 1 DUCTWORK 4 FILTERS 8 GAS PIPING 8 ELECTRICAL POWER 9 TWINNING AND STAGING 12 VENT SYSTEM 14 SAFETY CONTROLS 19 START UP AND ADJUSTMENTS 20 WIRING DIAGRAM 27 LIST OF FIGURES Combus...

Страница 2: ...s from combustible materials as listed under Clearances to Combustibles in Table 1 Provide clearances for servicing ensuring that service access is allowed for both the burners and blower These models...

Страница 3: ...other cleaning tools 2 Soap powders bleaches waxes or other cleaning com pounds plastic items or containers gasoline kerosene ciga rette lighter fluid dry cleaning fluids or other volatile fluid 3 Pai...

Страница 4: ...connec tors are designed to be connected to the rectangular duct under the floor and sealed Refer to the instructions supplied with the duct con nector for proper installation Refer to the separate a...

Страница 5: ...in Residential and Modular Home duct designs IMPORTANT If the supply air duct is being connected to the furnace without the use of an accessory duct connector then a transition duct must be installed...

Страница 6: ...ld be sealed to prevent air leakage The sheet metal should be cross hatched to eliminate any popping of the sheet metal when the indoor fan is energized On all installations without a coil a removable...

Страница 7: ...T OF FURNACE 1 MAX BETWEEN ROD BACK OF FURNACE SUPPORT BRACKET FIGURE 4 Dimensions FRONT LEFT SIDE RIGHT SIDE FRONT FRONT BOTTOM IMAGE TOP IMAGE A B 40 3 4 20 31 1 8 5 3 4 2 1 2 28 1 2 1 1 8 7 3 8 A C...

Страница 8: ...d in the duct system using an external duct filter box attached to the furnace plenum Any branch duct rectan gular or round duct attached to the plenum must attach to the vertical plenum above the fil...

Страница 9: ...the body of the gas valve will damage the valve causing improper oper ation and or the valve to leak LoNOx furnaces requiring propane LP gas must have the LoNOx screens removed prior to installation...

Страница 10: ...field supplied thermostat by following the instructions that come with the thermostat With the thermostat set in the OFF position and the main electrical source disconnected connect the thermostat wi...

Страница 11: ...24 Volt Common Optional w Batteries BN11C01124 DP11C40124 PSC FURNACE CONTROL SINGLE STAGE AIR CONDITIONING BN11C00124 BP11C50124 PP11C70224 THERMOSTAT THERMOSTAT THERMOSTAT Single Stage A C w Single...

Страница 12: ...11 If furnace staging is desired with two single stage furnaces on a com mon duct where the gas burner on the first furnace operates on W1 and the gas burner on the second furnace operates on W2 then...

Страница 13: ...winning func tion of this board ensures that both blowers turn on and off simulta neously and operate on the same blower speed Even when only one furnace is supplying heat both furnace blowers must ru...

Страница 14: ...ceeding 45 degrees A vent system having not more than one 60 degree offset is permitted The vent system must be attached to the flue collar with a minimum of two 2 mechanical fasteners such as screws...

Страница 15: ...provided by the manufacturer of the power vent This unit may be horizontally vented using 4 10 2 cm diameter pipe with a minimum length of 4 5 feet 1 37 m and a maximum length of 34 5 feet 10 82 m wit...

Страница 16: ...pwards and be supported to prevent sagging The vent system may be supported by the use of clamps or hangers secured to a permanent part of the structure every four 4 ft 1 22 m FAN ASSISTED COMBUSTION...

Страница 17: ...4 An automatically operated damper or automatically adjustable lou vers shall be interlocked so that the main burner cannot operate unless either the damper or the louver is in the fully open position...

Страница 18: ...d Ambient Combustion Air GABLE VENT GAS VENT SOFFIT VENT VENTILATED ATTIC TOP ABOVE INSULATION OPTIONAL INLET a OUTLET AIR a VENTILATED CRAWL SPACE GAS WATER HEATER VENTILATED ATTIC TOP ABOVE INSULATI...

Страница 19: ...reset control that provides over temperature protection due to reduced airflow This may be caused by 1 Dirty filter 2 If the indoor fan motor should fail 3 Too many supply or return registers closed o...

Страница 20: ...gth 2 pieces of 1 8 0 3 cm tubing that are 4 10 0 cm in length a 1 8 0 3 cm tee and a 1 8 0 3 cm adapter to connect the U tube manometer or the digital pressure measur ing equipment to the gas valve p...

Страница 21: ...at the gas meter times a barometric pressure and temperature correction factor of 0 960 times 3600 then divided by the time it took to measure 0 10 m3 of gas from the gas meter For Propane LP Gas mul...

Страница 22: ...E The regulated outlet pressures both low and high have been calibrated at the factory Additional pressure adjustment should not be necessary If adjustment is necessary set to the following specifica...

Страница 23: ...are as follows LED will turn on for 1 4 second and off for 1 4 second This pattern will be repeated the number of times equal to the code For example six on flashes equals a number 6 fault code All fl...

Страница 24: ...ide heat for the house NOTE If a flame is detected the control flashes the LED for 1 8 of a second and then enters a flame stabilization period DIAGNOSTIC FAULT CODE STORAGE AND RETRIEVAL The control...

Страница 25: ...1493 1430 1373 1304 1199 1089 967 816 699 44 2 42 3 40 5 38 9 36 9 33 9 30 8 27 4 23 1 19 8 100 1200 B 29 3 34 0 B High 1710 1650 1580 1510 1420 1330 1260 1160 1090 930 48 4 46 7 44 7 42 8 40 2 37 7 3...

Страница 26: ...lowing example Example For a 60 000 BTUH 38 06 kW furnace operating on high speed blower it is found that total system static is 0 58 w c To deter mine the system airflow complete the following steps...

Страница 27: ...268894 UIM A 0407 Unitary Products Group 27 SECTION X WIRING DIAGRAM FIGURE 30 Wiring Diagram 268834...

Страница 28: ...o change without notice Printed in U S A 268894 UIM A 0407 Copyright by York International Corp 2007 All rights reserved Supersedes 167253 UIM C 0706 Unitary 5005 Norman Product York OK Group Drive 73...

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