Unical DUA plus BTN 28 Скачать руководство пользователя страница 23

Installation info

23

fig. 23

boiler
safety
valve

Filling
cock

tank
draining
valve

Adjustable
by-pass

R

F

G

C

M

manometer

boiler
draining
valve

2.4 - FILLING THE SYSTEM

After completing all the connections of the
system the heating circuit can be filled.
This filling operation must be performed
with care as follows:
- open the air vents of the radiators and

check that the automatic air vent in the
boiler is works properly;

- gradually open the water tap and check

operation of any automatic air vents
installed in the system;

- close the air vents on the radiators as

soon as water comes out;

- use the pressure gauge on the boiler to

check that the pressure has reached the
value of 0.8/1bar;

- close the water inlet tap and then release

the air again through the radiator air
vents;

- after switching on the boiler and after the

system has reached the correct
temperature, stop the pump and repeat
the air relief operations;

- let the system cool down and then adjust

the water pressure to 0.8/1 bar.

This must be performed when the system
is cold. Use the temperature and pressure
gauge on the boiler to read the pressure
value of the circuit.

WARNING

The minimum water pressure switch does
not give electrical impulse to the burner to
ignite when the pressure is lower than 0.4
bar. The pressure of the water in the C.H.
system must not be lower than 0.8/1bar; if
this value is lower use the water filling tap
on the boiler to adjust  the pressure.
This must be performed when the system
is cold. Use the temperature and pressure
gauge on the boiler to read the pressure
value of the circuit.
NB: 

NB: 

NB: 

NB: 

NB:  Af

Af

Af

Af

After a given period of inactivity

ter a given period of inactivity

ter a given period of inactivity

ter a given period of inactivity

ter a given period of inactivity

and without electrical supply the

and without electrical supply the

and without electrical supply the

and without electrical supply the

and without electrical supply the
pump could be blocked.

pump could be blocked.

pump could be blocked.

pump could be blocked.

pump could be blocked.
Before switching on the boiler it is

Before switching on the boiler it is

Before switching on the boiler it is

Before switching on the boiler it is

Before switching on the boiler it is
important to restart the pump as

important to restart the pump as

important to restart the pump as

important to restart the pump as

important to restart the pump as
f o l l o w s :

f o l l o w s :

f o l l o w s :

f o l l o w s :

f o l l o w s :

- loosen the protection screw in the

centre of the pump motor,

- insert a screwdriver in the hole and then

manually rotate the pump shaft
clockwise.

Once the pump has been restarted tighten
the protection screw and check that there
are no water leaks.

WARNING

Once the protection screw has

Once the protection screw has

Once the protection screw has

Once the protection screw has

Once the protection screw has
been removed a little water may

been removed a little water may

been removed a little water may

been removed a little water may

been removed a little water may
leak out. Before replacing

leak out. Before replacing

leak out. Before replacing

leak out. Before replacing

leak out. Before replacing
the casing of the boiler dry any wet

the casing of the boiler dry any wet

the casing of the boiler dry any wet

the casing of the boiler dry any wet

the casing of the boiler dry any wet
s u r f a c e s .

s u r f a c e s .

s u r f a c e s .

s u r f a c e s .

s u r f a c e s .

- there are no gas leaks;
- the external mains switch is on;
- the boiler’s safety valve is not locked;
- there are no water leaks.

SWITCHING ON AND OFF

To switch on and off the boiler follow the
indications in the “

Users’ Instructions

”.

- the supply voltage of the boiler is 230 V-

50 Hz;

- the system is correctly filled with water

(pressure at the gauge 0.8/1 bar);

- any gate valves of the system are open;
- the mains gas corresponds to that with

which the boiler has been adjusted;
otherwise convert the boiler to use the
gas available on site (see:
“MODIFICATION FOR OTHER GASES “):

this operation must be performed
by qualified technicians;

- the gas supply taps are open;

2.5 - STARTING  THE

BOILER

PRELIMINARY CHECKS

Before starting the boiler check that:
- the boiler installation has been made in

accordance with all the applicable
regulations concerning water and gas
installation, smoke evacuation and
electrical installation

- the flue gas exhaust duct and its

terminal are installed correctly: 

when

the boiler is switched on there
must be no leakage of any
combustion products from any
seals;

Содержание DUA plus BTN 28

Страница 1: ...DUA plus BTN 28 BTFS 28 00333957 1st edition 09 2011 INSTALLATION AND USER INSTRUCTION MANUAL ...

Страница 2: ...y incorrect installation or use and or damage and or injury due to non observance of the manufacturer s instructions shall relieve UNICAL from any and all contractual and extracontractual liability To guarantee efficiency and correct functioning of the equipment it is legally binding to service the boiler once a year according to the schedule indicated in the relative section of this manual In the...

Страница 3: ...tor N stars based on the quality of water declared EN 13203 1 19 PMW Max pressure D H W system 20 T max Max temperature D H W system C Electrical features 21 Electrical power supply 22 Consumption 23 Protection grade D Countries of destination 24 Direct and indirect country of destination 25 Gas family 26 Supply pressure E Factory setting 27 Adjusted for gas type X 28 Space for national brands CE ...

Страница 4: ...cs Ø80 mm pag 16 2 2 9 On site combustion efficiency measurement pag 18 2 2 10 Gas supply line pag 18 2 2 11 Hydraulic connections pag 18 2 2 12 Electrical connections pag 19 2 3 Electrical wirings pag 20 2 3 1 Actual connection diagram pag 20 2 3 2 Jumper position pag 22 2 4 Filling of the heating system pag 23 2 5 Burner adjustment pag 23 2 6 Burner adjustment pag 24 2 7 Adaptation to the use of...

Страница 5: ...estrictor set at 12 litres min Unlocking of check valves C H temperature selector 35 85 C D H W temperature selector 35 65 C Main selector Winter Summer Antifreeze Only Heating Minimum outer temperature calibration if an outer sensor is connected Mounting frame with valves for easy hydraulic connections optional Electronic ignition with double electrode Casing painted with epoxypoliester pouders F...

Страница 6: ...sor 27 Domestic Hot Water flow restrictor 28 Filter 29 C H safety valve 30 Boiler safety valve M C H flow 3 4 C D H W outlet 1 2 G Gas inlet 3 4 F D C W inlet 1 2 R C H return 3 4 1 Filling system cock 2 Boiler draining valve 3 By pass 4 No return valve 5 Pump 6 Air vent 7 Modulating gas valve 8 Low water pressure switch 9 Ignition electrode 10 Burner injectors 11 Ignition electrode 12 Ionisation ...

Страница 7: ...minal load Star number according to Efficiency Directive 92 42 CE Combustion efficiency at 100 of nominal load Combustion efficiency at minimum load Heat losses through the casing min max Maximum net smoke température Ts Ta Massive smoke flow rate min max Air exces lambda CO2 NOx ponderal value according to EN 297 A3 EN 483 NOx class ponderal value according to EN 297 A3 EN 483 Chimney heat losses...

Страница 8: ... see if it is in full working order Defects and faults must be eliminated immediately Please note that we can accept no liability whatsoever for loss or injury resulting from unauthorised adjustment or manipulation of the system s control or regulating devices 2 2 INSTALLATION 2 2 1 PACKING Dua plus B is packed and delivered in a strong cardboard box Once the boiler has been unpacked check that it...

Страница 9: ...ig to allow the correct positioning of the gas water and C H system connections when the hydraulic system is being laid out and before the boiler is installed This mounting jig must be fixed to the wall chosen for the installation of the boiler using two screws with expanding dowels The lower part of the mounting jig allows the correct marking on the wall of the points where the fittings for the g...

Страница 10: ...do not need particular ventilation openings for the combustion air in the room in which they are installed FORCED DRAUGHT OPEN FLUE BOILER TYPE B22 If the DUA PLUSTFS are installed in a room ac cording to the chimney configuration on type B22 the same ventilation requirements established in paragraphs Direct ventilation and Indirect ventilation apply 2 2 5 FLUE GAS DISCHARGE SYSTEM NATURAL DRAUGHT...

Страница 11: ...the anomaly on the display After 15 minutes the boiler will be reset automatically It is absolutely forbidden to by pass the smoke thermostat If the boiler cuts off regularly it is necessary to ask a technician for a check of the flue gas exhaust duct This duct may be obstructed or may be unsuitable for the discharge of flue gas into the atmosphere UNICAL refuses all liability for damage caused as...

Страница 12: ...1000 From the ground or from another floor L 1800 Between two vertical terminals M 1500 Between two horizontal terminals N 1000 NOTES 1 Terminals below a practicable balcony shall be arranged in such a way as to assure that the total run of smokes from their outlet from terminal up to outlet from balcony external perimeter including the height of protection baluster if any is not less than 2 m 2 D...

Страница 13: ...tance between the air intake duct and the flue gas outlet duct must be at least 250 mm and both end sections must be located within a 500 mm square C42 Boiler designed for connection to collective chimneys including two ducts one for the suction of combustion air and the other for the exhaust of the combustion products through coaxial or dual ducts The chimney must comply with relevant applicable ...

Страница 14: ...h length between 1 m it is necessary to place inside the fan outlet the diaphragm supplied with the boiler see fig 9 Type C32 The maximum allowed length of the coaxial vertical pipes is 5 meters included the roof terminal for each supplementary bend the maximum allowed length will be reduced by 1 meter For installations with coaxial ducts having a length between 1 5 m it is necessary to place insi...

Страница 15: ... equal to the value indicated in the installation examples given on page 17 For installations with smoke evacuation through separate ducts whose pressure drop value is between 15 Pa and 30 Pa it is necessary to fit a diaphragm supplied with the boiler inside the smoke outlet see fig 11 Diaphragm Neoprene gasket Diaphragm From Δ Δ Δ Δ ΔP 40 Pa DIMENSIONS FOR CONNECTION THE AIR INTAKE AND THE FLUE G...

Страница 16: ... 16 fig 13 500 _ Hmin 165 mm CONFIGURATIONS FOR SEPARATE PIPES SUCTION AND OUTLET Ø 80 Example N 1 Primary air suction from perimeter wall and flue gas discharge on roof Maximum allowable pressure loss 65 Pa Example N 1 ...

Страница 17: ...is 4 Pa for the Ø 80 L 0 5 m horizontal air inlet terminal the pressure loss is 3 Pa Ø 80 L 0 6 m horizontal discharge end section the pressure loss is 5 Pa NB These values refer to discharges through original UNICAL non flexible and smooth ducts In both of the following examples the hypotized compositions of the intake and evacuation ducts are possible because the total pressure loss is lower tha...

Страница 18: ...lso includes the following operations and checks Opening of the gas gate valve and venting of the air contained in the piping and boiler proceding appliance by appliance Check with the gate valve of all the appliance DIAGRAM FLOW RATE MANOMETRIC HEAD AVAILABLE FOR C H SYSTEM By Pass CLOSED By Pass OPEN Flow rate l h Q Available Manometric Head m c e 2 2 11 HYDRAULIC CONNECTIONS Before installing t...

Страница 19: ...e characteristics of the water it self NOTE With a water whose hardness is higher than 20 f the use of a softner is strongly recommended 60 55 50 45 40 35 0 50 100 150 200 250 300 65 2 2 12 ELECTICAL CONNECTIONS The electrical connections of DUA plus 30 μtank are shown in the clause WIRING DIAGRAMS par 2 3 pag 20 The boiler must be connected to the mains supply at 230 V 50 Hz This connection is to...

Страница 20: ...1 2 1 A6 A9 A3 A1 A2 A4 TA 2 EVZ 2 3 ELECTRICAL WIRING 2 3 1 ACTUAL CONNECTION DIAGRAM KEY A1 A8 Utility connectors ROD Ionization electrode connection on the main board Y1 Room thermostat and outer sensor connectors Y2 Voltage connector DK Pressure switch for low water level E RIV Ionization electrode E ACC1 Ignition electrode E ACC2 Ignition electrode MD Modulating coil PR Heating pump PS Sanita...

Страница 21: ...l blockY2 and make the connections respecting the position and the colours The female faston of the earthing wire must be introduced on the tab GND 1 L1 phase brown terminal Y2 1 N neutral bleu terminal Y2 2 earth yellow green tab GND1 Room thermostat connection ROOM STAT Get access to the terminal block Y1 Remove the link between terminals 4 5 Insert the room thermostat cable TA through the extra...

Страница 22: ...on for a good working keep the jumper in this position T C 0 1 2 3 4 5 6 7 8 9 0 32755 31137 29607 28161 26795 25502 24278 23121 22025 20987 10 20003 19072 18189 17351 16557 15803 15088 14410 13765 13153 20 12571 12019 11493 10994 10519 10067 9636 9227 8837 8466 30 8112 7775 7454 7147 6855 6577 6311 6057 5815 5584 40 5363 5152 4951 4758 4574 4398 4230 4069 3915 3768 50 3627 3491 3362 3238 3119 300...

Страница 23: ...e switching on the boiler it is Before switching on the boiler it is Before switching on the boiler it is important to restart the pump as important to restart the pump as important to restart the pump as important to restart the pump as important to restart the pump as f o l l o w s f o l l o w s f o l l o w s f o l l o w s f o l l o w s loosen the protection screw in the centre of the pump motor...

Страница 24: ...urner is ON check that the MAXIMUM pressure value corresponds to that indicated on the table NOZZLES PRESSURES Adjust eventually the value rotating the C nut fig 25 by clockwise rotation the gas pressure increases by anticlockwise rotation the gas pressure decreases B Minimum output adjustment Operate the boiler in service mode at minimum output service mode led blinking When the burner is ON chec...

Страница 25: ...tem Turn the potentiometer clockwise seen from the front to increase the pressure or anticlockwise to decrease it Note Since the boiler is the modulating type it automatically adapts the thermal power to the features of the heating system By operating potentiometer CH POWER you effectively limit the maximum power of the boiler and hence its pickup capacity Using the pressure thermal power graph fi...

Страница 26: ...ng the nut B to increase or unloosing the nut B to decrease the burner pressure check that the burner is functioning properly check that there are no gas leaks tighten and seal the plug A fig 25 of the modulating coil when the conversion is completed fill in the label supplied with the kit with the information required and stick it onto the boiler alongside the data plate for conversion from LPG t...

Страница 27: ...mary heat exchanger temperature below 2 C detected by the SR or SS sensors POSSIBLESOLUTION Cut the power supply close the gas valve and call the After Sale Service BOILERSTATUS The boiler is in lockout position SIGNIFICATIONOFTHEERRORCODE Fault on the DHW temperature sensor SS POSSIBLESOLUTION Ascertain that the SS sensor has the right resistance values shown on the table of the resistance values...

Страница 28: ...g and Domestic Hot Water production MODE SELECTOR CH ONLY CH DHW ANTIFROST DHW ONLY D H W TEMPERATURE ADJUSTING KNOB With this knob it is possible to set the maximum desired temperature in the boiler The setting range of this temperature is between a minimum of 35 C and a maximum of 65 C By rotating COUNTER CLOCKWISE this knob a minimum temperature of 35 C is reached By rotating completely CLOCKWI...

Страница 29: ...VICE TECHNICIANS SPECIAL FUNCTIONS LAMP FOR SERVICE PURPOSES The function of this GREEN LAMP is to indicate the activation of the SERVICE mode Continuous ON led Max output for 15 min Flashing led Minimum output for 15 min OUTER TEMPERATURE SELECTOR OPERATIONAL ONLY IF OUTER SENSOR IS FITTED Si the kit outer sensor is fitted it is possible through this button to set an outer temperature value betwe...

Страница 30: ...de D H W production only Select the SUMMER operation mode acting on the selector B Turn the temperature adjusting knob D on the desired value By CLOCKWISE rotation the maximum temperature is achieved WINTER mode Heating and D H W production Select the WINTER operation mode acting on the selector B Turn both the heating temperature adjusting knob C and the D H W temperature adjusting D on the desir...

Страница 31: ...31 Service info ...

Страница 32: ...ag info unical ag com The Unical declines every responsibility for the possible inaccuracies if owed to errors of transcript or press Also reserves the right to bring those changes that it will hold necessary to it own products or profits without jeopardizing its essential characteristics ...

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