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UXPW

 125 ENGINE SERVICE MANUAL AND EFI DIAGNOSTIC

 

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 46 

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5.4.2. Check cylinder block

 

5.4.2.1.  Check  diameter  of  cylinder  bore.  When  doing 
this  task,  measure  the  diameter  at  three  layers 
respectively, i.e. top, middle and bottom of piston stroke, 
and  measurement  shall  be  taken  at  two  directions 
mutually perpendicular at every layer.

 

Limit value

 

Φ52.5mm

 

5.4.2.2.  Calculate  cylindricity  of  cylinder  bore  in 
accordance  with  the  maximum  value  measured  at  the 
positions.

 

Limit value

 

0.10mm

 

If  the  measurement  exceeds  the  service  limit,  the 
cylinder block must be replaced with a new one.

 

5.4.2.3. Test of cylinder body flatness

 

Limit value

 

0.10mm

 

5.4.2.4.  Check  guide  plate  of  chain  for  evident  wear  or 
damage. If there is, replace the plate with a new one.

 

Содержание UXPW125

Страница 1: ...UXPW125 ENGINE SERVICE MANUAL AND EFI DIAGNOSTIC...

Страница 2: ...RS 2 GENERAL MAINTENANCE 3 LUBRICATION SYSTEM 4 CYLINDER HEAD PARTS MAINTENANCE 5 CYLINDER BLOCK AND PISTON 6 RIGHT COVER CLUTCH BALANCING GEAR GEARSHFT 7 LEFT COVER STARTING MOTOR SYSTEM MAGNETO 8 CR...

Страница 3: ...atio 11 1 Valve Timing In Open 5 BTDC Close 37 ABDC Out Open 50 BBDC Close 3 ATDC Max power 9 1 5 kW 9500 1 5 rpm Max torque 10 1 5 N m 8000 1 5 rpm Idle speed 1400 100 r min Transmission System Clutc...

Страница 4: ...2 Cylinder Head and Valves unit mm Item Standard Service Limit Valve Clearance Inlet 0 04 0 06 Exhaust 0 04 0 06 Valve Stem Diameter Inlet 4 975 4 990 4 92 Exhaust 4 955 4 970 4 90 Valve Guide Intern...

Страница 5: ...Inner diameter of piston pin hole 14 002 14 008 14 04 Closure clearance of piston ring Top 0 1 0 25 0 35 Second 0 15 0 30 0 4 Oil 0 2 0 7 0 85 Piston Ring Groove Clearance Top 0 02 0 06 0 10 Second 0...

Страница 6: ...ig End Radial Clearance 0 0 008 0 03 Side Clearance 0 1 0 35 0 5 Crankshaft Run out 0 03 0 08 Fork Outer diameter of fork shaft 9 966 9 984 9 93 Inner diameter of fork 10 000 10 018 10 05 Shift Fork T...

Страница 7: ...EFI DIAGNOSTIC 7 GENERAL MAINTENANCE 2 1 ENGINE MAINTENANCE CYCLE 8 2 2 ENGINE MAINTENANCE STANDARDS 8 2 3 TORQUE STANDARS 8 2 4 SPARK PLUG MAINTENANCE 9 2 5 VALVE CLEARANCE ADJUSTMEN 10 2 6 OIL LEVE...

Страница 8: ...e fuel filter must be changed every 3000 Km as is specified in the table and the fuel pump filter changed every 10000 km 2 2 Engine Maintenance Standards Item Standard Service Limit Engine oil Specifi...

Страница 9: ...e If the lateral and center electrode have erosion or covered with accumulation of carbon the spark plug shall be cleaned or replaced The clearance of spark plugs shall be 0 8 1 0 mm Assembly torque o...

Страница 10: ...on rotor of magneto is aligned with center of view hole Remove upper cover of cylinder head refer to 4 2 section Check Valve Clearance Note The inspection and adjustment of the valve clearance shall b...

Страница 11: ...UXPW 125 ENGINE SERVICE MANUAL AND EFI DIAGNOSTIC 11 Tighten caps of large and small view holes respectively Install upper cover of cylinder head and check the engine for leakage...

Страница 12: ...2 6 4 2 3minutes after stopping the engine support the vehicle using the main stand on firm level ground remove oil level gauge wipe it up and reinsert it Then put it out again to check oil level whi...

Страница 13: ...at daily is still advisable to wash your hands with soap and water as soon as possible after handling used oil Changing the oil filter requires a torque wrench If you do not have it or the necessary...

Страница 14: ...al damage on the engine If too much metallic dust is detected the engine shall be subject to inspection The oil screen shall not be cleaned with gasoline or other solvents that may damage rubber Reins...

Страница 15: ...ERVICE MANUAL AND EFI DIAGNOSTIC 15 LUBRICATION SYSTEM 3 1 Lubrication system schematic diagram 16 3 2 Lubrication system technical specifications 17 3 3 Troubleshooting 17 3 4 Oil pump extraction and...

Страница 16: ...UXPW 125 ENGINE SERVICE MANUAL AND EFI DIAGNOSTIC 16 3 1 Lubrication system schematic diagram...

Страница 17: ...nd pump body 0 15 Requirements of tightening torque Fastening bolt of oil pump 10N m Screw on cover plate of oil pump 3N m 3 3 Troubleshooting Name of component Type of damage Symptom of component Sym...

Страница 18: ...pump dismantle 3 4 1 1 Dismantle right cover refer to 6 5 section then remove circlip and take out gears of oil pump 3 4 1 2 Take out the pin and remove fastening bolt of oil pump Take out oil pump 3...

Страница 19: ...hly 3 4 3 Check of oil pump Note When checking oil pump turn the rotor to measure it at multiple points so as judge it if its wear is beyond service limit If wear measured at any point is beyond the s...

Страница 20: ...ce between outer and inner rotors of oil pump Service limit 0 20mm 3 4 3 3 Take out the shaft and pin from the oil pump Use knife straight edge and feeler gauge to measure axial clearance between roto...

Страница 21: ...outer rotor and install the rotor into oil pump casing 3 4 4 2 Apply lube oil on the circumference of inner rotor pin shaft and pin and install them into oil pump casing 3 4 4 3 Install cover plate of...

Страница 22: ...4 4 5 Assemble oil pump and tighten the bolt Assemble the pin 3 4 4 6 Install oil pump gears onto pin shaft and install circlip Apply an appropriate amount of lube oil on the gears 3 4 4 7 Install the...

Страница 23: ...STIC 23 CYLINDER HEAD PARTS MAINTENANCE 4 1 CYLINDER HEAD EXPLODED VIEW 24 4 2 UPPER COVER OF CYLINDER HEAD MAINTENANCE 25 4 3 ROCKER ARM SET MAINTENANCE 27 4 4 CYLINDER HEAD SET MAINTENANCE 34 4 5 TE...

Страница 24: ...UXPW 125 ENGINE SERVICE MANUAL AND EFI DIAGNOSTIC 24 4 1 Cylinder Head exploded view...

Страница 25: ...cylinder head maintenance 4 2 1 Remove two bolts form upper cover of cylinder head 4 2 2 Take out upper cover and corresponding seal gasket 4 2 3 Positioning pin and O ring for removing the oil path...

Страница 26: ...t using air gun 4 2 6 Assemble bolts and washers after the head cover is checked Need to be replaced old washer by a new one 4 2 7 Assembly location pin and a new O ring 4 2 8 Clean the sealing ring g...

Страница 27: ...ace install rubber gasket of bolt of cylinder head with mark UP upwards 4 2 10 Assembling head cap upper cover bolts and tighten Tightening torque 10N m 4 3 Rocker arm set maintenance 4 3 1 Disassembl...

Страница 28: ...ANUAL AND EFI DIAGNOSTIC 28 4 3 1 3 Remove the fastening bolts from timing sprocket chain 4 3 1 4 Remove the timing sprocket chain Care shall be taken when using a tool to fix the chain to avoid dropp...

Страница 29: ...C 29 4 3 1 5 Remove AB Nut to take out the ROCKER ARM set 4 3 1 6 Loosen fastening bolt on stop plate and remove the stop plate Then remove camshaft 4 3 1 7 Remove fastening bolt of rocker arm shaft 4...

Страница 30: ...IC 30 4 3 1 9 Check bearing at both ends of camshaft for free rotation 4 3 1 10 Inspect the cam for abrasion 4 3 1 11 And check rocker arm shaft for wear 4 3 1 12 Check rocker arm shaft hole for wear...

Страница 31: ...r arm and rocker shaft in accordance with sequence shown in the illustration 4 3 2 3 Use flat screwdriver to turn rocker arm shaft so verify that screw hole on rocker arm shaft is aligned with through...

Страница 32: ...iate amount of SO2 grease into cams 4 3 2 6 Mounting the camshaft into the rocker bracket take special attention to the projected point on flange shall be upward as shown in the figure 4 3 2 7 Mountin...

Страница 33: ...sket and external surface of nut then install them into rocker arm bracket 4 3 2 10 Tighten AB bolt nut in turn Fastening torque 3N m 4 3 2 11 Follow the preceding steps to adjust the engine to the to...

Страница 34: ...torque 9N m 4 3 2 14 Loosen tensioner device to check if chain is tensioned 4 3 2 15 Replace O ring with a new one and assemble the tensioning screw 4 4 Cylinder head set maintenance 4 4 1 Disassembl...

Страница 35: ...move the cylinder head assembly 4 4 1 3 Remove the cylinder head seal gasket and the two position pins 4 4 1 4 Use special tooling to dismantle valve collet seat ring valve valve steam seal and valve...

Страница 36: ...linder head assembly 4 4 2 1 Check the cylinder Head combustion chamber clean the carbon deposit 4 4 2 2 Check valve spring for free length In 38 5 39 5 mm Outer 41 5 42 5 mm 4 4 2 3 Inspection flatne...

Страница 37: ...UXPW 125 ENGINE SERVICE MANUAL AND EFI DIAGNOSTIC 37...

Страница 38: ...4 4 3 Assembly of Cylinder head set Cylinder head exploded view 4 4 3 1 Assemble the components according to the order of exploded view 4 4 3 2 When installing valve spring care shall be taken that t...

Страница 39: ...y shall be subject to air tightness test Next operation shall not be done unless the cylinder head assembly is confirmed air tight 4 4 3 4 Assembly positioning pins and a new cylinder head sealing gas...

Страница 40: ...SERVICE MANUAL AND EFI DIAGNOSTIC 40 4 5 Tensioner device extraction and installation 4 5 1 Remove the screw of the tensioning device 4 5 2 Use the right tools to adjust the tensioning device until l...

Страница 41: ...UXPW 125 ENGINE SERVICE MANUAL AND EFI DIAGNOSTIC 41 4 5 3 Assembly of Tensioner device 4 5 4 Replace O ring with a new one 4 5 5 Tighten the screw...

Страница 42: ...NE SERVICE MANUAL AND EFI DIAGNOSTIC 42 CYLINDER BLOCK AND PISTON 5 1 CYLINDER BLOCK PISTON EXPLODED VIEW 43 5 2 LIMITS FOR SERVICE 44 5 3 TROUBLESHOOTING 44 5 4 CYLINDER BLOCK PISTON DISASSEMBLY AND...

Страница 43: ...UXPW 125 ENGINE SERVICE MANUAL AND EFI DIAGNOSTIC 43 5 1 Cylinder block piston exploded view...

Страница 44: ...arance between piston pin and piston pin hole 0 002 0 014 0 04 Small End of Connecting Rod Inner diameter 14 015 14 028 14 06 Clearance between small end of connecting rod and piston pin 0 015 0 03 0...

Страница 45: ...Knock cylinder block slightly with rubber hammer to separate cylinder block from crankcase Take out cylinder block upwards Care shall be taken to not damage piston when dismantling cylinder block 5 4...

Страница 46: ...at two directions mutually perpendicular at every layer Limit value 52 5mm 5 4 2 2 Calculate cylindricity of cylinder bore in accordance with the maximum value measured at the positions Limit value 0...

Страница 47: ...e pliers to remove circlip of piston pin 5 4 3 3 Remove Piston pin 5 4 3 4 Turn piston rings manually to check if the piston rings can rotate freely on the piston without seizure Use thumbs to increas...

Страница 48: ...iston skirt calculate their fit clearance Limit value 0 09mm 5 4 4 3 Diameter inspection of piston pin hole Limit value 14 04mm 5 4 4 4 Detection of piston pin diameter Limit value 13 96mm 5 4 4 5 Fit...

Страница 49: ...der block and press them down with piston Check gap of each piston ring with feeler gauge Limit value Top ring 0 40mm Second ring 0 40mm Oil ring 0 85mm 5 4 4 9 Check for clearance between piston ring...

Страница 50: ...st be placed away from each to other by 120 Incorrect assembly of piston rings will directly cause oil burning abnormal wear and tear of piston 5 4 5 piston cylinder block installation When checking c...

Страница 51: ...irclip must be installed to its place Split of circlip shall be alternated away from the installing position on the piston Split of circlip must be kept downwards 5 4 5 2 Install locating pin and new...

Страница 52: ...DIAGNOSTIC 52 Install guide plate of chain into cylinder block Note Guide plate shall be installed to its place as shown in the figure otherwise the plate may be damaged abnormally Assemble cylinder h...

Страница 53: ...CH BALANCED GEAR GEARSHIFT 54 6 2 CLUTCH TECHNICAL SPECIFICATIONS 55 6 3 TIGHTENING TORQUE REQUIREMENTS 55 6 4 TROUBLESHOOTING 55 6 5 RIGHT COVER EXTRACTION AND INSTALLATION 56 6 6 CLUTCH EXTRACTION A...

Страница 54: ...UXPW 125 ENGINE SERVICE MANUAL AND EFI DIAGNOSTIC 54 6 1 Exploded view of right cover clutch balancing gear gearshift...

Страница 55: ...plate fastening bolts 12N M Positioning plate fastening Bolts 12N M Clutch lid fastening Bolts 12N m Pump impeller fastening Torque 12N m 6 4 Troubleshooting 6 4 1 Clutch does not release or not fully...

Страница 56: ...ove connecting water pipes from right cover and remove bolts from right cover 6 5 2 Remove the paper gasket and positioning pin 6 5 3 Check the crankshaft oil seal is intact 6 5 4 Removal of right cov...

Страница 57: ...ERVICE MANUAL AND EFI DIAGNOSTIC 57 6 5 4 3 Water pump dismantle impeller 6 5 4 4 Dismantle packing and water pump shaft 6 5 4 5 Use special tools to dismantle mechanical seal assembly bearing and tak...

Страница 58: ...rod of clutch 6 5 4 7 Use tools to dismantle cotter pin on control arm and take out the spring 6 5 4 8 Take out clutch control arm and oil seal 6 5 4 9 Check clutch control arm for deformation check...

Страница 59: ...control arm with new one Apply appropriate amount of lube oil onto lever of control arm then install the arm into right cover 6 5 5 2 Use tools to knock cotter pin into corresponding hole of control a...

Страница 60: ...UXPW 125 ENGINE SERVICE MANUAL AND EFI DIAGNOSTIC 60 6 5 5 4 Cooling system assembly 6 5 5 4 1 Cooling system exploded view 6 5 5 4 2 Cleaning 6 5 5 4 3 Assemble 2 bearings 6001 and water pump shaft...

Страница 61: ...RVICE MANUAL AND EFI DIAGNOSTIC 61 6 5 5 4 4 Assemble oil seal of water pump shaft 6 5 5 4 5 Install mechanical seal assembly 6 5 5 4 6 Assemble impeller packing of water pump 6 5 5 4 7 Assemble impel...

Страница 62: ...s First tighten the bolt at locating pin then tighten other bolts alternatively Note When assemble right cover rotate impeller of water pump so checked water pump shaft is aligned with balanced shaft...

Страница 63: ...ction 6 6 1 1 Dismantle 4 bolts from end cover of clutch then take out end cover of clutch bearing declutch spring 6 6 1 2 Dismantle locknut and washer of clutch 6 6 1 3 Take out upper and lower press...

Страница 64: ...out declutch shaft sleeve 6 6 2 Check of clutch 6 6 2 1 Check bearing of clutch for free rotation 6 6 2 2 Check declutch spring of clutch for damage Measure free length of spring Service limit 39 6mm...

Страница 65: ...ck driven friction plates flatness Service limit 0 20mm 6 6 2 6 Check outer case of clutch and shaft sleeve for abnormal geometry Measure inner hole diameter of driven gear on outer case Service limit...

Страница 66: ...3 2 Apply appropriate amount of lube oil onto gears Assemble outer case and declutch washer 6 6 3 3 New friction plates shall be immersed in engine oil before assembly When assemble central sleeve of...

Страница 67: ...Use tools to fix pressure plate and tighten locknut of clutch Tightening torque shall meet specified requirement Tightening torque 74N m 6 6 3 7 Assemble spring and clutch end cover and tighten bolts...

Страница 68: ...and parts in order Pin Locating plate Locating plate bolt Locating plate spring Washer 6 7 4 Check of gearshift arm Check if lever of arm bends deforms or wears abnormally check spring for damage and...

Страница 69: ...r shaped plate Pin holes on the star shaped plate shall be aligned with two cylindrical pins 6 7 7 Tighten bolt on star shaped plate Tightening torque 12 N m 6 7 8 Apply lube oil to gearshift arm shaf...

Страница 70: ...Note Do not damage woodruff and circumference of crankshaft when removing drive gear and balancing gear 6 8 2 Drive gear and balancing drive gear Assembly 6 8 2 1 Check woodruff key for looseness or...

Страница 71: ...r with woodruff key on crankshaft and assemble them Apply appropriate amount of engine oil on gears 6 8 2 5 Assemble washer locknut of drive gear 6 8 2 6 Tighten nut to specified torque Tightening tor...

Страница 72: ...ak and damage Check rubber bushing for hardening damage and deformation Check driven gear hub for wear Check driven gear for damage or wear 6 8 3 3 4 Apply engine oil on matching face between gear and...

Страница 73: ...t and keyway 6 8 4 2 Align keyway of balancing driven gear with woodruff key on balancing shaft Meanwhile rotate balanced driven gear to align the keyway with timing mark on balancing driven gear 6 8...

Страница 74: ...FT COVER STARTING MOTOR SYSTEM MAGNETO 7 1 EXPLODED VIEW OF LEFT COVER STARTING MOTOR SYSTEM MAGNETO 75 7 2 LEFT COVER EXTRACTION AND INSTALLATION 76 7 3 STARTING MOTOR SYSTEM EXTRACTION AND INSTALLAT...

Страница 75: ...UXPW 125 ENGINE SERVICE MANUAL AND EFI DIAGNOSTIC 75 7 1 Exploded view of left cover starting motor system magneto...

Страница 76: ...1 Take out gearshift switch harness from harness groove 7 2 2 Loosen fastening bolt on left cover and remove left cover 7 2 3 Take out locating pin and paper gasket Assemble locating pin and new pape...

Страница 77: ...gearshift switch harness into harness groove on left cover 7 3 Starting motor system extraction and installation 7 3 1 Dismantle left cover and take out shaft sleeve dual gear shaft and dual gear 7 3...

Страница 78: ...special tools to dismantle magneto rotor 7 3 5 Check needle bearing woodruff key on crankshaft for damage 7 3 6 Clean off engine oil from tapered face of crankshaft Install magneto rotor and turning...

Страница 79: ...g torque 74 N m 7 3 9 Replace O ring with a new one Apply appropriate amount of lube oil onto O ring before assembling 7 3 10 Assemble starting motor 7 3 11 Apply appropriate amount of lube oil onto d...

Страница 80: ...rge starting gear onto magneto rotor then check if the gear can rotate normally making it rotate counterclockwise 7 3 13 Magneto rotor disassembly 7 3 13 1 Use special tools to fix rotor then dismantl...

Страница 81: ...25 ENGINE SERVICE MANUAL AND EFI DIAGNOSTIC 81 7 3 13 4 Check teeth of large starting gear for damage Measure outer diameter of large starting gear Service limit 45 60mm 7 3 13 5 Magneto rotor explode...

Страница 82: ...hole 7 3 13 8 Apply appropriate amount of fastening adhesive onto threads of bolts then use tools to locate and tighten the bolt Tightening torque 16 N m 7 3 13 9 Install large starting gear onto ass...

Страница 83: ...o 7 4 3 Install a magneto onto left cover then tighten bolts 7 4 4 Install sensor and tighten bolts Press cable clip of magneto into corresponding position on left cover and tighten bolts Note When as...

Страница 84: ...STALLATION 8 1 CRANKSHAFT EXPLODED VIEW 85 8 2 TECHNICAL SPECIFICATIONS 86 8 3 CRANKSHAFT EXTRACTION 87 8 4 DRIVE TRAIN EXTRACTION AND CHECK 89 8 5 BEARINGS EXTRACTION 92 8 6 BEARINGS INSTALLATION 94...

Страница 85: ...UXPW 125 ENGINE SERVICE MANUAL AND EFI DIAGNOSTIC 85 8 1 Crankcase exploded view...

Страница 86: ...10 018 10 05 Shift Fork Ear Thickness 4 93 5 00 4 5 Drive train Gear tooth inner hole diameter M4 20 000 20 021 20 04 M5 20 000 20 021 20 04 C1 20 500 20 521 20 55 C2 23 000 23 021 23 04 C3 23 025 23...

Страница 87: ...ver left cover in accordance with steps described above 8 3 2 Loosen and dismantle fastening bolt on chain guard then take out chain guard tension plate guide plate and chain 8 3 3 Dismantle fastening...

Страница 88: ...shaft 8 3 7 Dismantle fastening bolts on crankshaft 8 3 8 Place crankcase properly with right half downwards Knock counter shaft and crankshaft with rubber hammer to loosen adhesive on halves left and...

Страница 89: ...nsion plate for severe wear or damage If there is replace the tension plate with a new one 8 4 Drive train extraction and check 8 4 1 Take out fork shaft of main and counter shafts 8 4 2 Take out fork...

Страница 90: ...f the gears 8 4 4 3 Check shaft sleeve for severe wear and damage Measure inner and outer diameters of shaft sleeve Calculate fit clearance between shaft sleeve and gear Service limit M4 20 04mm M5 20...

Страница 91: ...aft sleeve 8 4 5 Check of gearshift drum 8 4 5 1 Check both ends of gearshift drum and profiled groove for abnormal wear or damage 8 4 5 2 Check fork for abnormal wear and deformation Measure fork inn...

Страница 92: ...amage 8 4 6 Replacement of bearings 8 4 6 1 Turn inner race of bearing to check if it can rotate freely 8 4 6 2 Check bearing cage and balls looking for severe wear and damage 8 5 Bearings extraction...

Страница 93: ...UXPW 125 ENGINE SERVICE MANUAL AND EFI DIAGNOSTIC 93 8 5 3 Dismantle counter shaft and gearshift arm oil seals located on left half 8 5 4 Dismantle bearings from left half using a bearing puller tool...

Страница 94: ...with special tools Note 1 Bearing shall be installed using special tools 2 When pressing bearing force shall be applied on outer race of bearing otherwise the bearing may be damaged 8 6 2 Apply appro...

Страница 95: ...er and outer races of bushing to guarantee initial lubrication 8 7 4 Install the components and parts onto their original positions Note All gears assembled shall be able to rotate and move freely Was...

Страница 96: ...UXPW 125 ENGINE SERVICE MANUAL AND EFI DIAGNOSTIC 96 8 7 5 Main shaft Exploded view 8 7 6 Counter shaft exploded view...

Страница 97: ...iss washers at both ends of the shafts 8 7 9 Marks on forks C Main shaft fork R L Counter shaft fork 8 7 10 Install forks of counter and main shafts into corresponding positions Face of fork with mark...

Страница 98: ...all components and parts are installed in the right positions and main and counter shafts can rotate freely 8 8 Crankshaft check 8 8 1 Dismantle balanced shaft 8 8 2 Dismantle crankshaft 8 8 3 Check...

Страница 99: ...drive sprocket on crankshaft for abnormal wear and damage If there is check correspondingly timing driven sprocket chain tensioner etc for abnormal condition When it is necessary to replace timing dri...

Страница 100: ...e installation 8 9 1 Install crankshaft into right half of crankcase 8 9 2 Install balanced shaft 8 9 3 Clean matching faces on left and right halves of crankcase Apply sealing adhesive on matching fa...

Страница 101: ...their positions and if there are foreign elements in the crankcase 8 9 6 Install and approximate the bolts then tighten them with torque spanner to specified torque Tightening torque 12N m Note After...

Страница 102: ...Tapered face of pressing pin body shall contact bearing 8 9 10 Apply adhesive to thread on 2 3 of length then install pressing pin body guard and bolts onto crankshaft case Tighten the bolts to specif...

Страница 103: ...W 125 ENGINE SERVICE MANUAL AND EFI DIAGNOSTIC 103 9 EFI DIAGNOSTIC SYSTEM RENEGADE II 125 SERIES EFI 9 1 GENERAL INFORMATION 104 9 2 STEPS TO MAKE THE DIAGNOSTIC 104 9 3 OBD II STANDARD FAULT CODES 1...

Страница 104: ...ces by Bluetooth It is compliant with OBD II EOBD specification It reads the recorded data on the car or motorcycle ECU by the iOBD2 app When the car or motorcycle is running it reads the real time en...

Страница 105: ...rt Plug the iOBD2 adapter into the OBD II port on the motorcycle and turn the ignition switch on without starting the engine The OBD II port is located below the front seat but it may be variance on d...

Страница 106: ...ou can use Diagnostic to scan and read all failure codes Trouble Code If a failure code is showed on the screen please check the related circuit for proper solution Main failure codes for REN II EFI s...

Страница 107: ...e refer to 9 3 section to see the complete list of all standard OBD2 failure codes 9 2 5 Erasing trouble codes If a trouble code was solved and need to be erased press the Clear Trouble Code button an...

Страница 108: ...use Live Data to read in real time some of the sensors of the system The picture below shown A All the sensors to read Press Done B Information about the selected sensors 9 2 7 Dashboard In Dashboard...

Страница 109: ...r 1 P0133 O2 Sensor Circuit Slow Response Bank 1 Sensor 1 P0134 O2 Sensor Circuit No Activity Detected Bank 1 Sensor 1 P02XX Fuel and Air Metering P0200 Injector Circuit Malfunction P0216 Injection Ti...

Страница 110: ...ming Error P0603 Internal Control Module Keep Alive Memory KAM Error P0604 Internal Control Module Random Access Memory RAM Error P0605 Internal Control Module Read Only Memory ROM Error Module Identi...

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