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5. Pump Performance 

5.1  Pressure Achieved 
 

The term “pressure achieved” as employed in the catalogue and in this manual is defined 
as “the minimum pressure obtained by the pump without introduction of gas from the 
pump inlet . 

 

Note that the indicator values for pressure may differ between types of vacuum gauges. 

 

Pressure achieved in practice, occasionally becomes higher than that noted in the 
catalogue for the following reasons. 
(1) The fact that the vacuum gauge is mounted a distance from the pump, the steam 

generated by water droplets and rust etc on the inside walls of the pump and piping, 
and a variety of gases present in the system result in increased pressure. 

(2) Leaks into the vacuum system introduce other gases, resulting in increased pressure. 
 
 

5.2  Evacuation Rate 
 

The rate of evacuation for the pump varies with the type of gas entering the inlet, and its 
pressure. The maximum rate of evacuation is reached when air is introduced, and 
decreases slightly as pressure is reduced. 

 

The resistance of the piping system increases with small bore piping which extends over 
long distances, and this reduces the rate of evacuation. 

 

The declared rate of evacuation for this pump is the maximum value achieved with dry 
air. 

 
 
5.3  Power Requirements 
 

The power required to drive the pump is the total of the work required to overcome the 
rotational resistance of the pump (mechanical work), and the work required to compress 
the air (compression work), and is at a maximum at an inlet pressure of 4.0 x 10

~8.0 x 

10

4

 Pa. At pressures below this range the compression work is considerably reduced and 

power is expended in mechanical work. 
 

Содержание DA-60D

Страница 1: ...120S Prior to use For safe and efficient use of this pump please read this manual carefully before operation After reading the manual keep it in your file for future reference Specifications in this m...

Страница 2: ...3 3 Location 3 4 Electric wiring 3 5 Fluctuations in the power voltage and frequency 3 6 Checking Operation After Installation 3 7 Piping 3 8 Storage 4 Cautions for Operation 4 1 Cautions for Operatio...

Страница 3: ...hange region of the voltage and frequency Fig 3 2 Example of Piping Used When Evacuating a Vessel Table 1 1 Product Specifications 50 60 Hz Table 2 Protector Specifications Table 6 1 Consumables List...

Страница 4: ...uipment correctly Read the section on Safe Use particularly closely Keep This Manual in a Safe Place After reading this manual be sure to keep it in a safe place which is readily accessible to others...

Страница 5: ...et 2 Power plug adapter 100V only attached to power cord 1 3 Is the pump damaged in any way 4 Are any external screws or inlet and outlet pipes loose Are any components missing Contact your agent or t...

Страница 6: ...equipment is very likely to result in death or serious injury to the operator Incorrect handling of the equipment may result in death or serious injury to the operator Incorrect handling of the equip...

Страница 7: ...e the power cord from the wall socket before checking or repairing the pump Failure to do so may result in electric shock or the pump suddenly starting and causing injury 5 Ensure that the relevant wi...

Страница 8: ...ed by the manufacturer 18 To prevent ingestion of microscopic particles resulting from wear of components use a dust mask and gloves when replacing diaphragms valves and O rings Installation 1 To prev...

Страница 9: ...ately after having been switched off may result in burns 7 Do not insert fingers or objects into or peer into the inlet or outlet during operation Maintenance and Repair 8 If the pump ceases operation...

Страница 10: ...of the pump will be contaminated by the gas requiring appropriate caution during maintenance 6 Entry of corrosive gases organic solvents fluids or gases able to be condensed eg steam may result in da...

Страница 11: ...s Table 1 1 Product Specifications 50 60 Hz Model DA 60D DA 120S Pumping Speed 50Hz 60L min 120L min 60Hz 72L min 144L min Ultimate Pressure 3 32 103 Pa 13 3 103 Pa Motor single phase 200 W 4P capacit...

Страница 12: ...tor specifications are 115V 200V 220V a cable termination is loose end When motor specification is 220V the manual reset type thermal protector is not attached When motor specifications are 115V 200V...

Страница 13: ...ambient temperature of 40 C during assembly of pump 3 3 Location The pump should be installed level in a location with minimal dust and humidity This location should be selected in consideration of ea...

Страница 14: ...d to the voltage change and frequency change in Domain B it shall operate with main rated values and shall be used practically convenient However operation with it is convenient and safe is maintained...

Страница 15: ...ng connected to the inlet should be at least 10 mm inside diameter 3 Ensure that piping connected to the outlet does not cause back pressure Maximum back pressure is 0 03 MPa gauge pressure 4 In case...

Страница 16: ...Return temp Operating time Non operating characteristic Operating characteristic 100V 110 140 10 7 25 at 25 12A 65 5 4A 65 7 3A 115V 110 140 10 7 25 at 25 10A 60 4 9A 60 6 6A 200V 115 135 10 5 20 at...

Страница 17: ...er gases resulting in increased pressure 5 2 Evacuation Rate The rate of evacuation for the pump varies with the type of gas entering the inlet and its pressure The maximum rate of evacuation is reach...

Страница 18: ...s 6 2 Maintenance The following checks are required at least once every three days during operation 1 Check for abnormal noises 2 Check for abnormal heating of the pump 3 Check that gas is discharged...

Страница 19: ...nd Cleaning Guide Replace or clean components if performance is reduced or the following symptoms become apparent Air Filters Replace if dirty hard or stuffed Pump head cover gasket Replace if hard cr...

Страница 20: ...eave it for 30 minutes to cool and replace and clean components only after it has cooled to a safe temperature Use a dust mask and gloves when replacing diaphragms and valves to prevent ingestion of f...

Страница 21: ...ewdriver No 2 0 8 Nm 4 Rag 5 Solvent for wiping something that has no effect on rubber such as ethanol 6 Dust mask for nose and mouth gloves protective eyewear 7 Loctite 242 Use items No 4 and 5 to wi...

Страница 22: ...SOLV piping T joint and 4 the SOLV hose so please remove them first and then remove the pump heads Do not forcibly pull the SOLV hose connected to the main pump units Next remove 5 the hex socket bol...

Страница 23: ...each one is placed on top of the other There are therefore 8 in total counting all the suction and exhaust valves Step 3 Remove 1 the hex socket bolts M5 16 Qty 8 4 each on both the primary and second...

Страница 24: ...ragm are even Even space Step 5 After adjusting the position of the diaphragms attach the push plates for the diaphragms These push plates need to be attached in the correct orientation Refer to the d...

Страница 25: ...n applying Loctite 242 as too much or too little can cause damage Be sure to always follow the appropriate tightening torque Failure to do so can lead to product damage Step 6 Using the torque wrench...

Страница 26: ...lead to product damage Step 9 Place the pump heads with suction exhaust valves attached in Step 8 on the main pump units then using the torque wrench with a bit size of 8 mm 18 0 Nm fasten them with...

Страница 27: ...t hard to insert them Push a little harder in order to insert them all the way in Long Short Short Long Step 12 Insert new air filters inside the pump heads to replace the old ones removed in Step 1 T...

Страница 28: ...the left going over them three times gradually tightening each one of them Please note that the mounting orientation of the pump head is different for DA 60D and DA 120S Refer to the pictures on the...

Страница 29: ...pump 2 Pressure measurement is incorrect 2 Measure the pressure correctly 5 1 3 Vacuum gauge is unsuitable 3 Measure with a calibrated vacuum gauge suitable for the pressure range 5 1 4 The inlet pipi...

Страница 30: ...and inspection etc d Malfunctions caused by modifications or repairs carried out by a party other than the manufacturer or by a service company not approved by the manufacturer e Malfunctions caused...

Страница 31: ...Industrial Safety and Health Law designates particular substances as the materials to be notified 2 Usage Status Operation Method Approx hours per day years and months Continuous Operation Intermitte...

Страница 32: ...6 6397 2286 ULVAC KIKO Inc https ulvac kiko com en Please contact us for products Service Base or other Inquiries from here ULVAC Inc Components Division 2500 Hagisono Chigasaki Kanagawa 253 8543 Japa...

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