UDI filters UdiMatic 785290 Скачать руководство пользователя страница 17

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UDI  12/2019

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Manual

UdiMatic

Instruction for filters (1½" – 8") dismantling and installing:

Disconnect command pipes from the piston (7).

Unscrew cover bolts (9) and remove the cover (8).

Take out the collector assembly (4) by holding the hydraulic motor (4/2) and a slightly pulling upwards.

Pull out the screen (3 or 3A).

For replacing upper bearing (11);

Separate the collector assembly (4) from the bearing base (10).

Unscrew the hydraulic motor locking bolt (4/3) and pull out the hydraulic motor (4/2) from the
collector assembly (4)

Separate the bearing base (10) from the collector assembly.

Remove bearing stopper (5) and pull out the upper bearing (11).

Install the new upper bearing into its place in the bearing base (10) and secure it with the bearing
stopper (5). Before installing the bearing stopper lubricate it with silicone grease "OKS 1110/0" or
equivalent grease.

Install the bearing base (10) on the collector assembly (4), install back the hydraulic motor (4/2)
and secure it with the locking bolt (4/3).

For replacing lower bearing (3/3);

Take out the screen assembly (3 or 3A).

The lower bearing is installed inside the fine screen handle (3/4). Press on the lower bearing from
outside (3/3) to pull it out.

Insert the new bearing (3/3) into the fine screen handle (3/4) from the inside and press it until it fits
in place.

Verify that the screen seals (3/2) are intact (or replace if necessary), lubricate the seals with silicone
grease "OKS 1110/0" or equivalent grease.

Insert the screen (3 or 3A) assembled with the collector assembly (4) into the filter body and press
slightly the bearing base (10) to fit in place.

Verify that the cover seal (2) is intact (or replace if necessary), lubricate the seal with silicone grease
"OKS 1110/0" or equivalent grease and place it in its groove in the filter body.

Place cover (8), screw in cover bolts (9) and tighten the bolts.

Connect command pipes back to the piston (7).

Perform start up procedure and manual flush to the filter.

8.6 - Three years

Replace damaged seals and gaskets of the piston as necessary or every 3 years

8.7 - Instructions for cleaning the screen

It is recommended to take out the filter screen for cleaning and checking every one year or when head-loss
does not decrease after three repetitive flushing cycles due to differential pressure switch.

Gently clean the screen using a bristle brush, never use a steel brush.

NOTE:

 If a bristle brush does not remove particles from screen, immerse screens in an acid or alkaline

solution for some time, then rinse it thoroughly. Recommended solution: 1% - 2% Hydrochloric  Acid (HCl),
or 5% Sodium Hydroxide (NaOH).

Chemicals manufacturer’s safety instructions should be read before the using chemicals.

Model

1"

Model

1½" 2" 3” 4”

Model

4L" 6" 8"

Partcode set

4S78529070

Partcode set

4S7851B9170

Partcode set

4S78519370

Содержание UdiMatic 785290

Страница 1: ...1 UDI 12 2019 Subject to modifications No liability accepted for errors or misprints Manual UdiMatic Automatic Screen Filter Udimatic Installation Operation and Maintenance Manual...

Страница 2: ...4 2 First commissioning 7 4 3 Start up 7 5 Filtron flushing controller 8 6 Hydraulic scheme 13 7 Shut down draining procedures 14 7 1 Shut down procedure 14 7 2 Drainage procedure 14 8 Preventive main...

Страница 3: ...on The standard housing of the filter is made of carbon steel with a 120 micron protective coating of extra durable polyester applied electro statically and oven cured on a zinc phosphate layer for ma...

Страница 4: ...2 3 4 4 6 8 Capacity m3 h 7 15 25 40 80 80 150 300 Flange ISO 7005 PN10 Pitch C mm thread 110 125 160 180 180 240 295 Holes mm 4 x 18 4 x 18 8 x 18 8 x 18 8 x 18 8 x 22 8 x 22 Weight kg 11 26 28 41 48...

Страница 5: ...rom the last self cleaning process will not be longer than the preset value determined by the user B Self cleaning On a flushing command the flushing valve 6 opens to the atmosphere and creates pressu...

Страница 6: ...ize 3 A pressure relief valve must be installed before the filtering installation if the pressure is not controlled effectively 4 It is strongly recommended to install an isolation valve at the filter...

Страница 7: ...nd downstream isolation valves are closed 9 Check that adequate space is available around the filter for maintenance 4 3 Start up 1 Slowly open the inlet valve to the filter allowing the filter to pre...

Страница 8: ...some of them are not For inserting EDIT MODE the ENTER key has to be pushed The EDIT MODE is indicated by blinking of the characters at the currently editable field Each time the ENTER key is pushed...

Страница 9: ...w was the flushing cycle started the interval to the next cycle will start to be measured again after each ending of a flushing sequence The selectable intervals are the following 5 10 15 20 25 30 35...

Страница 10: ...35 40 45 50 55 60 seconds Looping limit The number of successive flush cycles activated by the DP sensor that can be conducted before it is established that an endless loop problem has arisen The opti...

Страница 11: ...will start from the beginning rather than continue from the stop point Manual activation A flushing sequence can be manually activated by the MANUAL key When manually activated the icon will appear o...

Страница 12: ...ntroller Note 1 The external DP sensor is standard and is intended for use when the unit does not feature a built in electronic DP sensor option 2 The unit is supplied with 24 V AC internally transfor...

Страница 13: ...13 UDI 12 2019 Subject to modifications No liability accepted for errors or misprints Manual UdiMatic 6 HYDRAULIC SCHEME...

Страница 14: ...1 2 meters 1 Close the isolating valve on the outlet of the filter if equipped 2 Initiate a manual flushing by pressing M on the flushing controller 3 Close the isolating valve on the inlet of the fil...

Страница 15: ...ilter without delay Prior to application of protective paint thoroughly clean the damaged spot with wire brush 8 2 Monthly On units equipped with by pass valve the by pass should be engaged at least o...

Страница 16: ...ten them 8 Install the piston on the filter and connect the command pipes back to the TEE fitting 9 Check for water leakage during next operation and flushing process 8 5 Two years Use our maintenance...

Страница 17: ...the inside and press it until it fits in place Verify that the screen seals 3 2 are intact or replace if necessary lubricate the seals with silicone grease OKS 1110 0 or equivalent grease Insert the s...

Страница 18: ...ent cleaning 1 Inlet pressure is too low 2 Outlet pressure is too low 1 Pump at higher pressure 2 Install a pressure sustaining valve Discharge pipe only runs 2 3 sec instead of 8 10 sec Rotor does no...

Страница 19: ...r errors or misprints Manual UdiMatic 10 SPARE PARTS The following page depicts a typical filter assembly and indicates proper part description and location Please refer to these descriptions paragrap...

Страница 20: ...locking bolt E8510407 BR E8510407 BR E8510407 BR 4 4 Suction nozzle 4S78519186 4S78519186 4S78519186 5 Bearing Stopper O Ring 4S7851B9163 4S7851B9163 4S7851B9163 6 Flushing valve 2U20916G 2U20916G 2U2...

Страница 21: ...E8510614 4 3 Hydraulic motor locking bolt E8510407 BR E8510407 BR 4 4 Suction nozzle 4S78519686 4S78519686 5 Bearing Stopper O Ring 4S7851B9163 4S7851B9163 6 Flushing valve 2U20922G 2U20922G 7 Hydrau...

Страница 22: ...130 micron screen Model 5 10 15 25 50 75 100 150 200 250 300 350 400 500 785290 0 08 0 31 7851B91 0 11 0 25 7851B92 0 07 0 21 7851B93 0 16 0 36 7851E94 0 05 0 11 0 19 0 43 7851964 0 04 0 10 0 17 0 39...

Страница 23: ...our installer with respect to your specific situation All our recommendations are without obligation and we cannot be held liable for any adverse consequences resulting from these recommendations maxi...

Страница 24: ...Off Main valve Hoofdafsluiter Yes No Dwell Time Vertraging tussen stations Sec DP Delay Vertraging tot werkelijk spoelen Sec Looping Limit Endless loop probleem Yes No Alarm Alarm Yes No Delay Valve V...

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