background image

15

revised 09/09

Smog-Hog

SG Series Model

indicator light to flash. When the dead short condition 

is removed possibly by the exhaust blower or In Place 

Cleaning System (if so equipped) or manual cleaning 

the high voltage output will return to normal. the 

indicator light will be illuminated. the power pack is self 

protecting from dead short conditions. 

   Each power pack enclosure is equipped with an 

interlock switch for the power pack 120 Vac circuit. 

the interlock switch should be engaged (manually or 

by other means) after placing the toggle switch in the 

on position and disengaged when placing the toggle 

switch in the off position during the troubleshooting 

procedures.   

   all connectors on the power pack are identified with 

name and wire number with the exception of the 

ground connector (green wire to this connection) refer 

to Figure 19. Step 1 and Step 2 do not require a high 

voltage probe.

   the ionizer section supports 10 mil tungsten wires 

which apply a high voltage positive charge to the 

contaminant particles. 

   the cell section contains plates alternately charged 

collecting the charged particles from the ionizer section.  

  

High voltage problems can generally be isolated 

by reference to the indicator light.  If the indicator 

light(s) are illuminated and the unit is moving air 

but efficiency is below normal (unicells not dirty, 

smoke discharging from the exhaust blower) check 

for properly aligned unicells, refer to Figure 20. 

   A high voltage probe is required to measure high 

voltages to the ionizer and collector circuits to the unit 

and performing the “Bench test Procedure.” as an 

accessory, a high voltage probe can be purchased for a 

multimeter. 

STEP 1
   PROBLEM: Indicator light is flashing 

or not illuminated 

   PROCEDURE: Checking the power pack  

   the toggle switch should be placed in the off position to 

the power pack enclosure, open power pack enclosure 

lid door, and disconnect both high voltage wires (ionizer 

#8 and collector #7) from the power pack. the high 

voltage wires should carefully be placed away from 

the ionizer and collector cell power pack connectors, 

eliminating the high voltage wires from contacting the 

power pack connectors. Place the toggle switch in the 

on position and engage interlock switch; the indicator 

light should be illuminated. if the indicator light is 

illuminated the power pack is operational, proceed to 

step (2).  if the indicator light is flashing (high voltage 

wires #8 and #7 disconnected from the power pack), 

the power pack requires replacement. If the indicator 

light is not illuminated proceed with following until the 

problem is corrected. 

   Verify there is 120 Vac to the power pack, place the 

toggle switch in the off position and remove the 120 

Vac wires from the power pack terminals 5 and 6. 

connect the multimeter to the two 120 Vac wires and 

place the toggle switch in the on position and engage 

the interlock switch.  if 120 Vac is not present there are 

problems upstream from the power pack.   

   The following steps refer to the wiring diagram 

within the power pack enclosure or In Section 12.2. 

     1.  confirm 120 Vac to the power pack enclosure 

terminals 

     2.  Verify the interlock switch operation (120 Vac) to 

the power pack enclosure (measure voltage to the 

primary side of the interlock switch and engage 

interlock switch before measuring voltage to the 

secondary side). the mechanical engagement 

of the limit switch should be checked. refer to 

Section 9.6.  

     3.  inspect the fuses or circuit breaker to the power 

pack circuit. 

     4.  ensure the tightness of all wire terminal screws 

and inspect for disconnected wires at the power 

pack enclosure or remote electrical panel terminal 

blocks. 

     5.  indicator light and circuit should be checked. 

check wire connections (#9 and #2) to the power 

pack, and to the indicator light assembly. a LeD 

requires correct wiring polarity.  The LED will not 

illuminate if the wiring polarity is incorrect. the 

power pack has two terminals for the indicator 

light, identified as #9 (positive, red), and #2 

(negative, black). the factory wiring numbers are 

identical. 

     6.  LeD with two wires (red and black) from the LeD 

assembly, wire #9 to the red wire, wire #2 to the 

black wire. 

     7.  VDc measurement with wires #9 and #2 

disconnected from the power pack: 7.9 to 10.0, 

with connected 3.8 to 5.0, #9 and #2.  

     8.  Place toggle switch in the off position and connect 

all wires which have been disconnected. 

     9. Parts should be replaced as required. 

Содержание SMOG-HOG SG SERIES

Страница 1: ...OWNER S MANUAL SMOG HOG ELECTROSTATIC PRECIPITATOR SG SERIES MODEL SG 2...

Страница 2: ...contacting UAS UAS ORDER _________________________________________________________________ UNIT MODEL ________________________________________________________________ UNIT SERIAL _____________________...

Страница 3: ...4 Motor Variable Pitch Pulley Adjustment 7 5 5 Blower Belt Tension Adjustment 7 5 6 Power Pack Operation 7 5 7 Power Pack Enclosure Push Rod and Grounding Bar 8 5 8 In Place Cleaning Optional 8 5 9 P...

Страница 4: ...ii...

Страница 5: ...ough Insulators 12 9 3 Indicator Light 12 9 4 Blower Lubrication 12 9 5 Component Access Door Gasket Replacement 12 9 6 Power Pack Enclosure Push Rod Adjustment 13 10 TROUBLESHOOTING 14 10 1 Troublesh...

Страница 6: ...res Use non flammable cleaners Keep flammable materials and vapors such as gasoline away from the unit The unit should be inspected frequently and contaminants removed to prevent excessive accumulatio...

Страница 7: ...ower begins to move air through the unit 2 INSPECTION OF EQUIPMENT Upon receipt of your SMOG HOG SG check carefully for possible shipping damage Any damage to carton skid etc may be a warning to you t...

Страница 8: ...2 Revised 09 09 Smog Hog SG Series Model MODEL SG 2 MODEL SG 4S...

Страница 9: ...3 Revised 09 09 Smog Hog SG Series Model MODEL SG 4T MODEL SG 6 Figure 2 Installation Dimensions in cm...

Страница 10: ...Ceiling Mounting SG units are designed for suspended mounting using 1 2 all thread rod as shown in Figure 4 Customer should take care to ensure that roof trusses are adequate to support unit weight an...

Страница 11: ...ith in place cleaning systems refer to In Place Cleaning Owner s Manual Installation should comply with all state and local codes If no codes apply installation should comply to National Electrical Co...

Страница 12: ...s pre and after filters if the SG is not equipped with In Place Cleaning The SG inlet plenum if supplied by UAS could have filter media or impingement filters The inlet plenum should be inspected that...

Страница 13: ...eys using straight edge and square 9 Set belt tension using a belt tension gage Improper blower speeds adversely affect system performance Contact the factory before adjusting motor variable pulley se...

Страница 14: ...limit switch 4 refer to Figure 11 Upon opening the component door 10 the push rod 5 is released from the unicell endplate 6 and spring 7 compression is relieved breaking the contact of the push rod ex...

Страница 15: ...y system equipment refer manufacturer s owner s instructions for proper operating procedures 6 MAINTENANCE AND MANUAL CLEANING Figure 14 Grounding the Collecting Section Figure 15 Grounding the Ionizi...

Страница 16: ...cleaning solution per the detergent manufacturer s directions More or less detergent may eventually be required for effective cleaning at reasonable detergent cost The recommended factory detergent c...

Страница 17: ...fective cleaning including water heating detergent injection agitation rinsing and drying 7 4 Other Cleaning Considerations The previous methods address the cleaning of unicells and filter media The S...

Страница 18: ...ight which is connected to wires 9 and 2 3 Remove indicator light installation nut The indicator light located on each power pack enclosure is polarity sensitive For proper operation the two wires fro...

Страница 19: ...ve existing gasket making sure to scrape off any residual silicone sealant 2 Trim one edge of gasket neatly and evenly 3 The door gasket internally has three lips to one side of the gasket and one lip...

Страница 20: ...e circuits to the ionizer and collector should be grounded before removing the power pack high voltage wires door feed through insulators and unicell s The grounding procedure can be accomplished by w...

Страница 21: ...ing the high voltage wires from contacting the power pack connectors Place the toggle switch in the on position and engage interlock switch the indicator light should be illuminated If the indicator l...

Страница 22: ...tacting the opposing cell plate s Warped cell plate s which could be due to high duct operating temperature consult UAS Carbon tracking to the cell high voltage feed through insulator and or cell tria...

Страница 23: ...ench Testing may also be required Low ionizer voltage will decrease the collector cell voltage but low cell voltage will not affect the ionizer voltage 4 Engage the interlock switch and place the tip...

Страница 24: ...ect the other high voltage wire use as a ground wire to the metal frame of the unicell cell and to the ground stud on the power pack 4 AC cable should be connected to the power pack connectors 5 and 6...

Страница 25: ...not properly electrically aligned Unicell s have a moderate to extreme contaminant build up Power pack has failed Power pack enclosure s push rod assembly is not properly adjusted Fuses have failed to...

Страница 26: ...LATOR ASSEMBLIES 2 37 0026 INSULATOR ONLY 2 6 37 0028 IONIZER STANDOFF INSULATOR 4 7 03 0559 IONIZER WIRE SPRING 20 8 03 0738 IONIZER WIRE 10 MIL SST 10 9 30 0387 CELL CONTACT SCREW 1 10 30 0384 FLAT...

Страница 27: ...647 For prompt service please specify 1 Unit Model No nameplate 2 Unit Serial No nameplate 3 Part No or Part Description see Illustrated Parts 11 2 ReTURNING Parts When returning parts directly to UAS...

Страница 28: ...g Diagram SG Standard Units Without Cleaning Magnetic Starter NOTE CUSTOMER TO PROVIDE STARTER WITH PUSH BUTTON STATION BETWEEN TERMINALS AND 1 7 LEGEND WIRING BY CUSTOMER H SUPPLIED BY CUSTOMER H H O...

Страница 29: ...TATION BETWEEN TERMINALS AND 1 7 LEGEND WIRING BY CUSTOMER H SUPPLIED BY CUSTOMER H H OPTIONAL START STOP STATION TERMINAL IN ELECTRICAL BOX u SG 4T UNITS ONLY 12 1 WiRING DIAGRAMS Wiring Diagram SG A...

Страница 30: ...Smog Hog SG Series Model 16 17 12 13 15 35 4 28 26 29 34 19 22 18 24 25 23 1 20 21 31 30 27 31 1 32 33 8 1 5 7 6 2 3 9 10 11 14 12 3 Remote Start Stop Assembly 20 3032 optional 12 2 POWer pack enclos...

Страница 31: ...ly 2 37 0026 Door Feed Through Insulator 2 19 30 0398 Round Head Screw 10 32 x 4 SST 2 20 30 0412 Lock Washer 10 EXT Tooth SST 2 21 30 0367 Fender Washer x 1 1 2 SST 2 22 35 0013 Spacer 2 23 30 0310 P...

Страница 32: ...wear and tear This warranty will be void with respect to equipment that is subject to unauthorized repairs or modifications UAS makes no warranty as to goods manufactured or supplied by others This wa...

Отзывы: