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6. Use the door frame holes as a guide to lightly punch pilot holes
for the 10 #6x1" pan head screws.
7. Attach the door to the overlay using #6x1" wood screws.
NOTICE
If you decide to drill pilot holes, remove the wood overlay
from the door, and do not use a drill larger than 7/64". Be
sure not to drill deeper than 3/8". The door frame and
wood overlay must be aligned properly or the door will
not operate correctly.
Note:
After attaching the wood to the door, double check the
bottom pivot hole location. If the hole in the pivot bracket is
covered by any wood, chase through the hole with a 11/32" drill to
open hole in door panel.
DO NOT
drill deeper than 1/4".
Assembling Door to Cabinet
8. Starting at the corners and working toward the center, push the
door gasket back into place. Make sure the gasket is fully seated
on all four sides and corners.
9. Check the closure assembly on the bottom hinge to be sure it is
seated correctly in the bosses in the hinge.
10. Position door over closer. Be sure the door hinge plate holes
align with the bosses on the closer (see below). Failure to do so
will result in the door not sitting in the proper position and door
will not align correctly. (Sometimes it is helpful to open the door
180° to have the closer and pivot align correctly.)
11. Holding the door in the closed position, install the pivot post
through the top hinge into the top pivot plate. Tighten securely
with a Phillips screwdriver, making sure post is seated fully.
NOTICE
The bottom of the lower overlay panel will line up with the
bottom of the adjacent cabinetry and may not line up with
the bottom of the actual door itself. See graphic below.
Door closers
Bottom Of Frame
Door Reveal
Panel
Toe Kick
