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57

 Blast Chiller Touch Screen Manual 

57

Rev08/04/2015 

This is the list of all alarms event that may occur during operation, along with 
recommendation on how to solve them. 

ALARM: DOOR 

The door is open for more than the allowed time during a cycle. 

ALARM: MAINTENAINCE 

It’s just a reminder to perform a regular service inspection and preventive 
maintenance. Call your A.S.A. for more information. 

ALARM: CONDENSER HIGH TEMPERATURE 

It means that the condenser temperature is to high if compared to a normal 
working condition, defined by a temperature threshold. In this version of Blast 
Chiller the alarm is not enabled, as the condenser probe is not installed. 

ALARM: EVPORATOR LOW TEMPERATURE 

It means that the evaporator temperature is too low if compared to the current 
setpoint temperature. There is a differential parameter LBT that states the 
maximum gap that should exist between setpoint temperature and evaporator 
temperature. The alarm may occur in some occasion when there is a big 
change of setpoint temperature during a multistep automatic recipe, the 
evaporator temperature remaining low for some minutes and hence triggering 
the alarm. This alarm it’s not a critical one, however it could be avoided by 
setting LBT as high as possible (i.e. 40°C-72°F). 

ALARM: DEFROSTING TIME 

Means that the defrost process has not terminated within the maximum 
defrosting time. The defrost normally ends by coil temperature (DTE). If this 
doesn’t happen within DTO minutes then the alarm triggers. Check the 
evaporator coil icing status, one defrost may be not enough, then repeat the 
defrost. If the alarm occur during the holding cycle there may be a problem 
with the defrost device (hot gas valve). Using the Blast Chiller as an holding 
cabinet for a long time may reach to this alarm too. 

Содержание UCBF659-SS12A

Страница 1: ...t Hand Hinge Stainless Solid 115v 10 Tray Blast Freezer Chiller Right Hand Hinge Stainless Solid 230v 15 Tray Blast Freezer Chiller Right Hand Hinge Stainless Solid 230v 20 Tray Blast Freezer Chiller...

Страница 2: ...d engineered and assembled in Milwaukee Wisconsin USA and select products are available worldwide PRODUCT INFORMATION Looking for additional information on your product User Guides Spec Sheets CAD Dra...

Страница 3: ...r improper use maintenance installation service repair acts of God fire flood or other natural disasters The product must be installed operated and maintained in accordance with your product s User Gu...

Страница 4: ...m List 34 4 6 2 Defrost List 35 4 6 3 HACCP 36 4 6 4 Input Outputs 37 4 6 5 Password 38 4 6 6 HELP 39 4 6 7 Language 40 4 6 8 How to set the time and date 41 4 6 9 USB functions 42 4 6 10 How to adjus...

Страница 5: ...Screen Control This is the Stand By screen To begin push and hold the Power Button for 5 seconds until you see the Status Bar move to the right and it says please wait It will start to initialize the...

Страница 6: ...6 Rev08 04 2015 This the Home screen From this screen you can Blast Chill Blast Freeze or go to the More menu To turn off the controller just press on the ON OFF button on the right bottom side 6...

Страница 7: ...cle is a determined conventional value 3 C 37 F and cannot be changed as it has to comply with HACCP regulation For instance a Chicken in a oven can be cooked up to 200 C 390 F Tts core temperature wi...

Страница 8: ...de automatically and maintain the product at the storage temperature Users will chill by time when are aware of the fact that food end temperature is not ruling the cycle and is not determining the ti...

Страница 9: ...Manual 9 Rev08 04 2015 However you can push the green start tab Play to go directly to the recipe selection screen and skip the pre chill cycle You may select either the Manual cycle or select any on...

Страница 10: ...en To set the time push the TIME tab and set the time of the cycle Push the AIR TEMPERATURE tab to set the room air temperature Push the FAN speed tab to set the fan speed default is always high or 10...

Страница 11: ...04 2015 2 2 Blast Chilling Automatic OEM Recipes The pre programmed recipes do not require to enter any cycle setting as these recipes come with internal pre determined settings able to suit the best...

Страница 12: ...to set the temperature at the end of the cycle Hit OK to start the cycle 10 Rev08 04 2015 2 1 Blast Chilling Manual Program Press the tab Manual in the recipe selection screen To set the time push th...

Страница 13: ...sed the following screen will appear NOTE When selecting an automatic recipe the use of the needle probe is mandatory A time counter will run until the needle probe is inserted in the food The electro...

Страница 14: ...erature based cycle unable to foresee exactly the cycle length Food scan The status of the 4 core temperatures left square is related to the core on the needle end the sharp one right square is relate...

Страница 15: ...he automatic OEM recipes are set up in the factory and will guarantee the best combination of steps for a chilling cycle 2 3 Blast Chilling Custom Recipes Every food icon allows to create 4 custom rec...

Страница 16: ...re Fan Speed and Holding Temperature just click on the related tabs and insert values Once you push a tab on a mode that mode will be highlighted in blue Using the key pad select the correct number co...

Страница 17: ...the modes or the chosen option is not applicable that mode will be highlighted in red and the end user must select a valid number within the range Once all modes are set press PROGRAM TITLE to name t...

Страница 18: ...important information for that recipe Press OK to start the cycle If the probe mode was selected the screen will prompt you to insert the probe if you haven t already done so You have 10 minutes to do...

Страница 19: ...other functions For either an automatic or manual cycle the graph will show the air set temperature the actual air temperature and the set temperature during a chilling or freezing cycle The timer wil...

Страница 20: ...h temperature value has to drawn in the graph by enabling or disabling the green checkmarks on the left side By clicking on PARAMETERS the screen allows checking all the control parameters settings Th...

Страница 21: ...alarms that may happen during the cycle The I O function allows to monitor in real time all the probe readings including the 4 insert probe cores and the door status These are called Input values Addi...

Страница 22: ...22 22 Rev08 04 2015 The ENERGY tab allows monitoring the actual voltage absorption power and others...

Страница 23: ...olding Cycle The Holding mode will start automatically From left to right the screen will show you the upper temperature limit to trigger a high temperature alarm the current temperature during the ch...

Страница 24: ...24 24 Rev08 04 2015 By pushing the red stop button you will stop the holding cycle and return to the Home screen...

Страница 25: ...erature in a freeze cycle is 18 C 0 F and HACCP states that this temperature should be reached within 240 minutes The air temperature can be set down to 40 C 40 F As well as in the Chilling cycle it s...

Страница 26: ...enu or go into the Options menu 4 1 Hold To select the Hold option press the Hold tab To change the hold temperature press the Air temperature tab the tab will turn blue and you can select a temperatu...

Страница 27: ...27 Blast Chiller Touch Screen Manual 27 Rev08 04 2015 This is the graph that will be shown during the HOLD cycle This cycle will run until it is stopped...

Страница 28: ...8 Rev08 04 2015 4 2 Thawing The Thawing function when applicable will provide a gentle heating in the cabinet with a soft fan speed and a special heating system allowing quick thawing of a frozen prod...

Страница 29: ...n 0 C 32 F and 9 C 48 F The insert probe can be also used to run a product temperature based cycle hence obtaining a notification from the display when the product is ready to re thermalize i e 3 C 37...

Страница 30: ...5 4 3 Sterilization The Sterilization cycle is a special UV Lamp process available upon request to kill bacteria in the Blast Chiller Room This cycle provides a much deeper hygienic level than normal...

Страница 31: ...31 Rev08 04 2015 4 4 Manual Defrost You can select a Manual Defrost from this screen by pressing on the Manual Defrost tab The Manual Defrost cycle is programmed to run for 10 minutes or until the eva...

Страница 32: ...op button 4 5 Heated Probe The Heated Probe function is available upon request and it must be installed and activated at the factory This allows the end user to activate it by pushing the Heated Probe...

Страница 33: ...33 33 Rev08 04 2015 4 6 Options This tab will give access to many advanced functions...

Страница 34: ...15 4 6 1 Alarm List This stores the Alarm List of any alarms that may occur during operation and is useful for diagnosing an issue with the equipment It provides a description of the alarm date and ti...

Страница 35: ...Touch Screen Manual 35 Rev08 04 2015 4 6 2 Defrost List This stores the Defrost List of any defrost cycles that have occurred during operation It provides a description of the defrost cycle date and t...

Страница 36: ...v08 04 2015 4 6 3 HACCP This screen will provide you with a graph showing the HACCP data for the cycles made in the selected date Once date is selected press SEARCH DATA to pop up on the windows cycle...

Страница 37: ...37 Blast Chiller Touch Screen Manual 37 Rev08 04 2015 4 6 4 Input Outputs The Input Output menu will allow to check all incoming signals such as temperature sensors door switch status and relay status...

Страница 38: ...cannot access this control if diagnostic service is required You must secure the password in a safe place otherwise if it is lost the software must be reloaded and all saved recipes will be lost To s...

Страница 39: ...39 Blast Chiller Touch Screen Manual 39 Rev08 04 2015 4 6 6 HELP The Help button will used for future storage of videos manuals parts lists or maintenance information...

Страница 40: ...40 40 Rev08 04 2015 4 6 7 Language Push the Language tab and you will have the ability to change the language The language can be selected from Italian English French Spanish or German...

Страница 41: ...me and date Time and Date settings are important to track the HACCP data correctly Push the Date Time tab to show the Time setting screen To set the proper date firstly set the day then the month and...

Страница 42: ...h the Home icon to return the Home screen 4 6 9 USB functions Through the USB port located on the right side of the Touch Screen frame it s possible both to import and export data from to a USB stick...

Страница 43: ...are enhancement related to the Touch Screen Display only To do a Touch Screen Update please collect the necessary files from your Authorized Service Company or engage one if necessary These files will...

Страница 44: ...taining the following files CHILL emi indexemi arg NOTE the file index arg changes according to the type of Software Update Software only parameters both Software and Parameters Desm_BlastChiller_900_...

Страница 45: ...he controller port vi Go to the USB function and select SOFTWARE UPDATE A screen will pop up asking to insert the USB key until the key is detected vii Once the USB key is detected the screen will sho...

Страница 46: ...At the end of the procedure the screen will show UPDATE FINISHED xi Press the HOME icon on the right bottom side to confirm xii Press again the HOME icon in the next screen xiii After that press the g...

Страница 47: ...e Company These files will come in a zipped folder containing the following files CHILL emi indexemi arg NOTE the file index arg changes according to the type of Software Update Software only paramete...

Страница 48: ...emove the USB from the PC and connect it to the controller port vi Go to the USB function and select SOFTWARE UPDATE A screen will pop up asking to insert the USB key until the key is detected vii Onc...

Страница 49: ...49 Blast Chiller Touch Screen Manual 49 Rev08 04 2015 viii Press on CHILL to begin the update ix The following screen will appear during the updating process Press START...

Страница 50: ...screen will show UPDATE FINISHED xi Press the HOME icon on the right bottom side to confirm xii Press again the HOME icon in the next screen xiii After that press the green checkmark button to exit fr...

Страница 51: ...Screen Manual 51 Rev08 04 2015 xiv To enable the new updated settings a PARAMETER RESTORE is needed xv From the Home screen press MORE xvi Press SERVICE xvii Insert the password and press OK xviii Pr...

Страница 52: ...52 xix Confirm by pressing the green Checkmark Software Update both Software and Parameters...

Страница 53: ...ndex arg changes according to the type of Software Update Software only parameters both Software and Parameters Desm_BlastChiller_900_0251_11A bin parA fac i Once the files are available on a PC conne...

Страница 54: ...n will export a zipped file named haccp zip on the key See instruction at chapter 7 on how to trace the haccp data 4 6 10 How to adjust the display Push the Display tab to adjust the screen brightness...

Страница 55: ...ler Touch Screen Manual 55 Rev08 04 2015 Push the tab you wish to change enter a new value and it will store it Push the Return arrow to return to the Options screen or push the Home icon to return th...

Страница 56: ...56 56 Rev08 04 2015 5 Alarm List When an alarm is occurring an alert icon will blink on the screen and the buzzer will activate Click on the alarm icon to see details...

Страница 57: ...e There is a differential parameter LBT that states the maximum gap that should exist between setpoint temperature and evaporator temperature The alarm may occur in some occasion when there is a big c...

Страница 58: ...re limit parameter ALL This parameter is a differential respect to the setpoint ALARM HIGH TEMPERATURE It occurs when during the holding cycle the air temperature goes above the higher temperature lim...

Страница 59: ...ice ALARM RELAY 1 2 8 BROKEN The electronic board detected a failure on Relay 1 2 8 Call Service ALARM TRIAC BROKEN The electronic board detected a failure on the PWM output for evaporator fan variabl...

Страница 60: ...rotected to avoid unwished changes of crucial settings and prevent damages to the Equipment Even knowing the password do not access to the SERVICE MENU unless you are a qualified authorized technician...

Страница 61: ...rameters Pressing on PARAMETERS it is possible to check or change all the internal parameters of the Equipment There are 134 parameters shown on 4 different pages Press the left or right arrow to scro...

Страница 62: ...62 62 Rev08 04 2015 Press on the parameter to check or change Use the keyboard to change the parameter value and press OK to confirm the change...

Страница 63: ...ist The following table of settings is only for reference Parameters values might change in the future without prompt release of revised manuals Please ask your Service Agency for receiving up to date...

Страница 64: ...ALD temperature alarm delay min 60 60 60 60 ADS temperature alarm delay after start min 180 180 180 180 ADF temperature alarm delay after defrost min 120 120 120 120 HYH upper differential cooling act...

Страница 65: ...r restarting blast chiller after high condenser temperature C F 18 18 18 18 RMT stop time during high condenser temperature sec 180 180 180 180 PMT max high condenser event before high temp Alarm num...

Страница 66: ...ter D test num 90 90 90 90 SUM max pull down time in summer D test num 120 120 120 120 ETT set point in heating cycle during D test C F 59 59 59 59 SPU user set point in storage cycle C F 37 37 37 37...

Страница 67: ...28 28 PCF evaporator fan speed in prechilling num 10 10 10 10 PFA cabinet set point in prefreezing C F 22 22 22 22 PFF evaporator fan speed in prefreezing num 10 10 10 10 DWA load tolerance on relays...

Страница 68: ...ircuit sec 60 60 60 60 BOF battery voltage offset V 10 0 0 0 0 MST max air temperature during thawing C F 50 50 50 50 OFH not used 3 3 3 3 PAT air temperature in pre thawing cycle C F 43 43 43 43 PFT...

Страница 69: ...vice options Manuals and S 69 Restore At any time is possible to restore the original parameter list that was loaded into the controller via USB key see chapter 4 6 9 Software Update Press PARAMETERS...

Страница 70: ...70 70 Rev08 04 2015 6 4 Door Openings Use this function to check door opening events date opening duration and critical events in which air temperature exceeded the threshold value...

Страница 71: ...er Touch Screen Manual 71 Rev08 04 2015 6 5 Scanner This is one of the most advanced service functions which allows to force each board relay to activate and deactivate Press the PLAY button to activa...

Страница 72: ...ow LOAD U1 ON will appear The relay 1 output N U1 on the relay board will be excited Wait few seconds until the power board will feed a signal back to the display to prove that the relay is actually c...

Страница 73: ...ent supplied by relay 1 and how much the absorption is NOTE When using an additional contactor or power relay connected on the power board the power absorption will not show the actual power pulled by...

Страница 74: ...74 74 Rev08 04 2015 6 6 Serial Number Press on the Serial Number tab Enter the serial number of the Equipment to associate the electronic board to that Equipment Press OK to confirm...

Страница 75: ...nal also written Option in some software release This menu will allow to enable or disable some advanced function such as Core probe heating function Sterilizer Heating functions left side or Blast fr...

Страница 76: ...eezing cycle will only permit to select a Soft Chilling Cycle from the Main selection screen 6 8 Manteinance This function will allow to reset either the lifetime counter of the machine or the alarm l...

Страница 77: ...77 Blast Chiller Touch Screen Manual 77 Rev08 04 2015 6 9 Cal Display Calibration The display calibration allows to optimize the touch screen performance ensuring precise reaction to finger commands...

Страница 78: ...upper left hand corner and push on it the cross will move to the upper right hand corner push there and then to the lower left hand corner push there and finally to the lower right hand corner push th...

Страница 79: ...isplay Calibration Test This function just allows to test the current display calibration verifying that the touch commands are accurately recognized from the display Push on the 4 targets and verify...

Страница 80: ...Screen Controller is capable to export HACCP information to a USB key Press on the related tab in the USB menu and the controller will start to transfer all the recorder cycles to the USB The file wil...

Страница 81: ...following path haccp home root haccp and will be contained into csv files Comma Separated Values They will be normally associated to Excel like shown in the below example Every file represents a singl...

Страница 82: ...r The Tracer is Java executable file Java virtual machine JVM is a very common software and is normally preinstalled into Windows based OS in order to run games or other graphical interactive applicat...

Страница 83: ...83 Blast Chiller Touch Screen Manual 83 Rev08 04 2015 Click on Options to adjust settings Select the language and scale of temperature press SET to confirm and exit...

Страница 84: ...e screen A search file window will open requiring to find the file indexCycle arg in the haccp folder This is the folder extracted from the haccp zip file downloaded from the USB Touch Screen Click on...

Страница 85: ...the cycle to graph from the right column watching at date starting hour and cycle code see encoding scheme at the above paragraph See example of cycle graph at the following page Right click on the gr...

Страница 86: ...86 Manuals 86 Manuals and Service Updates Rev08 04 2015...

Страница 87: ...memory However it s possible to open the csv source files for her purpose Access the csv files directly from the extracted folder see first section of this chapter Open the wished cycle with Excel or...

Страница 88: ...88 DD MM YY HH MM SS FOOD PROBE 1 FOOD PROBE 2 FOOD PROBE 3 FOOD PROBE 4 AIR PROBE NOT USED...

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