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USER GUIDE

Troubleshooting - Extended 11

u-line.com

SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE •

SERVICE

REPLACING ICE MAKER ASSEMBLY (ALL MODELS
EXCEPT CO29F)

1. Remove back panel.

2. Disconnect all wires at bell connectors (5 wires-Models

BI95, BI98 or SP18; or Plug-Models).

3. Remove capillary tube from sensing tube on ice maker

assembly (2).

4. Remove water inlet tube.

5. Remove front cover (3)

6. Advance ejector blades to the 3:00 position by turning

the 5/16" hex head on the small brass gear
counterclockwise (4).

7. Remove two screws from the side wall of evaporator

(5).

8. Remove screws from the bottom of the evaporator

plate.

9. Remove ice maker assembly from evaporator shelf.

10.Clean alumilastic from evaporator shelf.

11.Apply 1/4" layer of fresh alumilastic to heater side of

new ice maker.

12.Replace parts in reverse order of removal.

13.Reconnect all wires.

14.Insert capillary tube into ice maker sensing tube.

15.Insert water inlet tube.

16.Apply permagum to all exit holes. Mount back panel.

17.Mount the back panel.

18.Plug in unit and test.

220 Volt Conversion List

All models listed in this manual are equipped to run on
110/115 volt. This document is a conversion list for the
applicable 220 volt parts for the following models:

• SP18

• BI95

• BI98

• SS1095

110V P/N

220V P/N

Description

5263-S

5195

Fan Motor

80-39015-00

628109

I.M. motor (ice makers)

402

619

Ice maker assembly -

Models SP18, BI95, BI98

and model SS1095

402-29/1175

620

Ice maker assembly -

Models SP18, BI95, BI98

and model SS1095

2552A

2555A

Water valve

5402-S

5404-S

Compressor (ice makers)

150

650

Faceplate assembly

5414

5418

Relay

5413

5417

Overload

Содержание U-BI95

Страница 1: ...USER GUIDE SERVICE MANUAL SAFETY INSTALLATION INTEGRATION OPERATING INSTRUCTIONS MAINTENANCE SERVICE ADA Series BI95 14 Crescent Ice Maker RIGHT PRODUCT RIGHT PLACE RIGHT TEMPERATURE SINCE 1962...

Страница 2: ...nstallation Integrated Panel Dimensions Integrated Panel Installation Grille Plinth Installation Door Swing Door Adjust Operating Instructions First Use Ice Airflow and Product Loading Maintenance Cle...

Страница 3: ...decades and is proud to have the opportunity to ship to you PRODUCT INFORMATION Looking for additional information on your product User Guides Spec Sheets CAD Drawings Compliance Documentation and Pr...

Страница 4: ...sted throughout this guide SAFETY ALERT DEFINITIONS Throughout this guide are safety items labeled with a Danger Warning or Caution based on the risk type DANGER Danger means that failure to follow th...

Страница 5: ...freezer take off the doors and leave shelves in place so children may not easily climb inside If the unit is being removed from service for disposal check and obey all federal state and local regulati...

Страница 6: ...F 10 C and 100 F 38 C Higher ambient temperatures may reduce the unit s ability to reach low temperatures and or reduce ice production on applicable models For best performance keep the unit out of di...

Страница 7: ...use an extension cord to connect power to the unit Always keep your working area dry NOTICE Electrical installation must observe all state and local codes This unit requires connection to a grounded...

Страница 8: ...connection in the rear CAUTION Units can NOT be installed behind a closed cabinet door CUTOUT DIMENSIONS NOTICE It is extremely important that this unit sits on a level surface as it does not have fee...

Страница 9: ...duct Dimensions 1 u line com SAFETY INSTALLATION INTEGRATION OPERATING INSTRUCTIONS MAINTENANCE SERVICE Product Dimensions Add 1 1 2 For Water Line Clearance 25 1 16 637 mm 13 15 16 354 mm 17 432 mm 8...

Страница 10: ...ater line MUST have a shut off valve in the supply line The water line should be looped into 2 coils This will allow the unit to be removed for cleaning and servicing Make certain that the tubing is n...

Страница 11: ...solenoid valve Normal operation creates some vibration A water supply line contacting an internal component or cabinet wall can cause excessive noise during operation or damage to the line 4 On the b...

Страница 12: ...not level the ice mold will not fill evenly Use a level to confirm the unit is level Level should be placed along top edge and side edge as shown INSTALLATION 1 Plug in the power electrical cord 2 Ge...

Страница 13: ...door panels can be flat or raised as long as the maximum panel thickness where inserted into the door reveal channel is no more than 1 4 6 mm thick For raised panels the depth of the reveal is 1 4 6 m...

Страница 14: ...and pull outward moving toward the edge This may take some force 3 Remove two outside screws holding door handle Slightly separate door handle from door 4 Pull handle up and off 5 Slide custom door p...

Страница 15: ...re removing the grille When using the unit the grille plinth strip base fascia must be installed WARNING DO NOT touch the condenser fins 4 The condenser fins are SHARP and can be easily damaged Removi...

Страница 16: ...TION OPERATING INSTRUCTIONS MAINTENANCE SERVICE Door Swing All units have a zero clearance for the door to open 90 U Line recommends a minimum door clearance of 1 4 6 mm to accommodate the handle if t...

Страница 17: ...of the door ALIGNMENT AND ADJUSTMENT 1 Loosen do not remove top and bottom hinge screws 2 Align door squarely with cabinet Make sure gasket is firmly in contact with cabinet all the way around the do...

Страница 18: ...ft the handle slightly and press on the locking tab then gently pry the hole plug out of the hole being careful not scratch the top cap 10 Remove pivot screw from top hinge invert screw and reinstall...

Страница 19: ...at the factory Initial startup requires no adjustments NOTICE U Line recommends discarding the ice produced during the first two to three hours of operation to avoid possible dirt or scale that may d...

Страница 20: ...rtain sounds are normal during the unit s operation You may hear the compressor or fan motor the water valve or ice dropping into the ice bucket CAUTION NEVER use an ice pick knife or other sharp inst...

Страница 21: ...igns on the control box CAUTION Too large of an adjustment to the screw can cause the water to overflow the ice maker and can cause property damage 3 Turn the adjusting screw toward the minus sign clo...

Страница 22: ...GRATION OPERATING INSTRUCTIONS MAINTENANCE SERVICE Airflow and Product Loading NOTICE The unit requires proper airflow to perform at its highest efficiency Do not block the front grille at any time or...

Страница 23: ...urfaces Clean any glass surfaces with a non chlorine glass cleaner Do not use cleaners not specifically intended for stainless steel on stainless surfaces this includes glass tile and counter cleaners...

Страница 24: ...ower to the unit 2 Remove ice bucket and discard ice 3 Place towel or other absorbent material on bottom of ice bin 4 Fill the ice bucket half full with warm not hot water This will help the unit defr...

Страница 25: ...ntal conditions more or less frequent cleaning may be necessary WARNING Disconnect electric power to the unit before cleaning the condenser WARNING DO NOT touch the condenser fins The condenser fins a...

Страница 26: ...ter is removed from the lines 7 The door must remain open to prevent formation of mold and mildew Open door a minimum of 2 50 mm to provide the necessary ventilation WINTERIZATION If the unit will be...

Страница 27: ...dency to reflect normal appliance operating noises Listed below are common refrigeration components with a brief description of the normal operating sounds they make NOTE Your product may not contain...

Страница 28: ...setting Ambient temperature where installed Installation in direct sunlight or near a heat source The number of door drawer openings and the time the door drawer is open The time the internal light i...

Страница 29: ...ranty arising by operation of law U Line will not be responsible for any consequential or incidental damages arising from the breach of these warranties or any other warranty whether express implied o...

Страница 30: ...VE SEE COMPRESSOR DIAGRAMS BROWN BLUE BLUE WHITE BLACK BLACK WHITE BIN SW NO NC C WATER SW NC NO C H O L D S W N O N C C CAM 3 RPM MOTOR LIMIT SW MOLD HEATER YELLOW RED WHITE BROWN BLACK RED Y E L L O...

Страница 31: ...ment of a part the servicer is authorized to replace the part in question The part that caused the damage must be returned to U Line in its entirety The part must be clearly labeled with the serial nu...

Страница 32: ...dashes 12 represents the production month In most cases warranty status can be verified by the production date information within the serial number Alternatively a Proof of Purchase or equivalent may...

Страница 33: ...00 10 Drier 80 54055 00 11 Evap cabinet assembly 80 54623 00 12 Gasket door 80 54619 00 13 Grille w screws 80 54622 00 14 Handle w screws 80 54621 00 15 Hinges 2 w screws 80 54592 00 16 Ice bucket 80...

Страница 34: ...rts will be shipped at no charge after U Line confirms warranty status Please provide the model serial number part number and part description Some parts will require color or voltage information If U...

Страница 35: ...ge Lower than normal Warm near room temperature Hot Warm Warm Extremely cold near inlet Outlet below room temperature Lower than normal Partial Restriction Somewhat lower than normal vacuum Warm near...

Страница 36: ...static wrist strap that is grounded to an electrical ground or grounded water pipe Handle circuit boards carefully and avoid touching components To measure the start winding resistance measure across...

Страница 37: ...ice Bin switch inoperable closed Replace bin switch Bin arm binding Lubricate bin arm pivot points or loosen bin arm lever screw Water will not stop filling Water switch inoperable closed Replace wate...

Страница 38: ...fill tube assembly Defrost drain line not in drain pan Position drain line in drain pan Crack in water line Replace water line Water leak inside unit Ice maker assembly fill cup obstructed Remove obs...

Страница 39: ...oltage Voltage Drop Wiring Temperature Control Failure Water Adjustment Bin Switch Failure NO NO EVERYWHERE INTERMITTENT AT 3 00 YES NO AT 12 00 DOES THE UNIT HARVEST ICE IF THE EJECTOR BLADES ARE MOV...

Страница 40: ...s 2 and 3 are closed Power to the condenser Power to the condenser fan Figure 1 Freeze Cycle SWITCH LIMIT orange black black black MOTOR MAKER ICE MOLD HEATER WATER SWITCH FILL C NC MOTOR FAN LOAD OVE...

Страница 41: ...n power goes through bin arm switch to the ice maker motor If bin arm is up the ice maker will not harvest Figure 2 Harvest 1 Cycle Hold Switch in Normal Position SWITCH LIMIT orange black black black...

Страница 42: ...ker motor and mold heater Ejector blades stall on ice and ice maker motor pulsates until mold heater warms and ice releases Figure 3 Harvest 2 Cycle Hold Switch in Switched Position SWITCH LIMIT orang...

Страница 43: ...ECT CYCLE Ejector blades push ice into bucket and stop at 12 00 position Temperature control terminals 2 and 3 have closed during harvest cycle Next freeze cycle begins with power to the compressor an...

Страница 44: ...erature After ice is sensed in the mold the 2 3 contacts open stopping the compressor and the 2 1 contacts are closed starting the ice maker motor The 2 3 contacts close 2 1 contacts open before the e...

Страница 45: ...tch Open temperature 104 F Close temperature 83 F The function of this switch is to open in the event of an overheating condition This bi metal thermostat is normally closed and does not initiate the...

Страница 46: ...let tube 5 Remove front cover 3 6 Advance the ejector blade to the 3 o clock position by turning the 5 16 hex head on the small brass gear counterclockwise 4 7 Remove three screws from wall of freezer...

Страница 47: ...om evaporator shelf 11 Apply 1 4 layer of fresh alumilastic to heater side of new ice maker 12 Replace parts in reverse order of removal 13 Reconnect all wires 14 Insert capillary tube into ice maker...

Страница 48: ...t These units are manual defrost To defrost unit remove ice bucket Turn unit off Use toweling inside to absorb water as it melts down This will help prevent water from getting onto customer s floor Th...

Страница 49: ...at plug 3 Disconnect thermistor plug 4 Remove water inlet tube 5 Remove front cover 6 Advance ejector blade to the 3 o clock position by turning the 5 16 hex head on the small brass gear counterclockw...

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