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0521 IH-2661
ATTACH NOSE PLATE, WHEEL BRACKETS AND AXLE
1. Position side channel reinforcements against bottom
frame rail. (See Figure 1a) Slide nose plate into
channel on side channel reinforcement, keeping
bolt holes aligned. (See Figure 1)
2. Insert four 5/16"-18 x 2⁄" - hex head bolts through the
nose plate, side channel reinforcements and frame.
(See Figure 1)
3. Slide the right hand wheel bracket over the bolts on
the outside of the frame leg and secure with two
5/16" locknuts but DO NOT tighten. (See Figure 1)
4. Lay hand truck on front so nose plate faces
downwards. (See Figure 2)
5. Use a hammer to tap in first roll pin into the axle.
6. Insert the axle (the end with the roll pin in place)
through the lower axle hole in the wheel bracket.
(See Figure 2a) Rotate axle until roll pin "locks" into
position in the wheel bracket.
7. Position and attach the left hand wheel bracket
sliding it over the axle to the outside of the frame
leg and secure with two 5/16" locknuts but DO NOT
tighten. (See Figure 2)
8. Use a hammer to tap in second roll pin into the axle.
ATTACH STAIR CLIMBERS
1. Assemble stair climber on each side. (See Figure 3)
2. Align lower hole (A) of stair climber with top hole (B)
of wheel bracket.
3. Insert one 5/16"-18 x 1⁄" - hex head bolt through
the outside of the wheel bracket and stair climber.
Secure with one 5/16" locknut but DO NOT tighten.
4. Push stair climber towards hand truck frame until
the open end of the stair climber fits over the frame.
(See Figure 3a)
5. Insert one 1/4"-20 x 1⁄" - pan head bolt through side
of the stair climber and frame. Use a hammer to
pierce 1/4"-20 x 1⁄" - pan head bolt through frame.
Secure with one 1/4" locknut and tighten.
ASSEMBLY
Roll Pin
Axle
Figure 2
Hole "B"
Hole "A"
Figure 3
Frame
Side Channel
Reinforcements
Figure 1
Figure 1a
Figure 2a
Figure 3a
