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TYVA MODULOO, Инструкция по сборке

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2.4

ELECTRICAL SPECIFICATIONS OF THE VARIOUS PCB

Module configuration

Polarity

1S/8P

4S/2P

8S/1P

Reference card 

+

PCB-1S-V5.2 

PCB-4S-V4.1 POS

PCB-8S-V1.0 POS

-

PCB-1S-V5.2

PCB-4S-V4.1 NEG

PCB-8S-V1.0 NEG

Continuous discharge current*

30 A

15 A

3 A

Pulse discharge current *

240 A (10s)

50 A (1s)

30 A (20s)

Maximum operating temperature

-30 à +80°C

* Its is possible to increase the discharge current by fixing the two positive and negative PCBs on the inner holes of  TYVA MODULOO 
housing (see section 2.2). For high discharge rate, air cooling of the modules must be taken into account. 
In order not to damage the 18650 cells, it is not advised to exceed a module internal temperature of 60°C.

Optional 

mounting points 

Manual UK 2.0

Содержание MODULOO

Страница 1: ...Assembly manual TYVA MODULOO UK 3 0 Versions 1S 8P 4S 2P 8S 1P ...

Страница 2: ... PCB 4S 2P 12 8 to 14 8 V 2 4 2 PCB 8S 1P 25 6 to 29 6 V 3 1 COVER SETTING UP 3 2 Li ion 18650 CELLS 3 3 HOUSING POSITIONING 3 4 18650 CELLS SETTING UP 3 5 THE ESTABLISHMENT OF THE SPACERS 4 ASSEMBLY NEGATIVE COVER 5 SCREWING COVER SCREW M3 ON NEGATIVE 6 POSITIVE COVER MOUTING 7 POSITIVE COVER MOUTING 8 SCREWING COVER SCREW M3 ON POSITIVE 9 POSITIVE AND NEGATIVE COVER ASSEMBLY 4S 2P et 8S 1P Manua...

Страница 3: ... Do not immerse into liquids modules Do not burn the modules Do not disassemble the modules Do not subject modules to shocks or falls Use a suitable battery charger voltage and load current Use only accessories and screws supplied with TYVA MODULOO modules For higher voltages up to 48 volts use personal protective equipment gloves goggles and face shield hearing protection Do not integrated into t...

Страница 4: ...using TYVA MODULOO Assembled positive cover Assembled negative cover T10 M3x14 screws Mounting tool Cells spacers Horizontal Busbar Vertical clip Protective cover 4 8 9 7 3 2 1 5 6 Busbar HO 1 0 Maximum current 140 A Busbar VE 1 0 Maximum current 30 A Manuel UK 2 0 ...

Страница 5: ...2 1 MODULOO CASES DETAILS POSITIVE LID NEGATIVE LID Landmarks Slots available for PCM ou BMS Manual UK 2 0 ...

Страница 6: ...2 2 FIXING THE PCB IN THE HOUSING POSITIVE LID NEGATIVE LID Fixing holes Optional fixing holes for power PCB range Manual UK 2 0 ...

Страница 7: ... VERSIONS OF LIDS Positive lid Negative hole Pins Pins Positive lid Positive lid Positive lid Negative lid Version 1S 8P 3 2 to 3 6 V Version 4S 2P 12 8 to 14 8 V Version 8S 1P 25 6 to 29 6 V Manual UK 2 0 ...

Страница 8: ...arge current 240 A 10s 50 A 1s 30 A 20s Maximum operating temperature 30 à 80 C Its is possible to increase the discharge current by fixing the two positive and negative PCBs on the inner holes of TYVA MODULOO housing see section 2 2 For high discharge rate air cooling of the modules must be taken into account In order not to damage the 18650 cells it is not advised to exceed a module internal tem...

Страница 9: ...2 4 1 PCB 4S 2P 12 8 to 14 8 V Version 4S 2P 12 8 to 14 8 V Fuse SMD 20A Manual UK 2 0 ...

Страница 10: ...Version 1S 8P 25 6 to 29 6 V 2 4 2 PCB 8S 1P 25 6 to 29 6 V Manual UK 2 0 ...

Страница 11: ...The 3 PCB openings from positive cover must be placed on the 3 pins housing 3 1 INSTALLATION OF 18650 CELLS Manual UK 2 0 ...

Страница 12: ...ave the same batch voltage and identical chemistry The voltage difference between each cell must be less than 1 5 mV it s advised to measure the voltage of each cell before module integration 18 1 mm 18650 cell diameter 18 6 mm 64 9 mm cell length 18650 65 8 mm Manual UK 2 0 ...

Страница 13: ...3 3 POSITIONING THE HOUSING Position the positive cover on the positive side of the housing and then return the assembly on a flat surface 1 2 3 Manual UK 2 0 ...

Страница 14: ...LLATION OF 18650 CELLS Keying pins Version 1S 8P 3 2 à 3 6 V Version 4S 2P 12 8 à 14 8 V Version 8S 1P 25 6 à 29 6 V Installation of 18650 cells into 8 housings on the negative side of the housing Manual UK 2 0 ...

Страница 15: ...3 5 INSTALLATION OF SPACERS Insert 4 spacers with the included tool 1 2 Manual UK 2 0 ...

Страница 16: ...4 MOUNTING NEGATIVE COVER The 3 PCB openings from positive cover must be placed on the 3 pins of the housing Manual UK 2 0 ...

Страница 17: ...rew on negative cover 3 4 1 2 Setting the screwdriver with a maximum torque 3 Nm Place into position the negative cover and tighten the screw in the order 1 2 3 4 while pressing down firmly on the cover 1 2 3 Manual UK 2 0 ...

Страница 18: ...OUNTING Return the positive side module upwards taking care to maintain the unbound positive cover The cells and spacers must always remain in place during this operation Then remove the positive cover 1 2 Manual UK 2 0 ...

Страница 19: ...7 POSITIVE COVER MOUNTING The 3 PCB openings from positive cover must be placed on the 3 pins of the housing Manual UK 2 0 ...

Страница 20: ...8 SCREWING THE M3 SCREW ON POSITIVE COVER 4 3 1 2 Positive landmark Placing into position the positive cover Tighten the screws in the 1 2 3 4 order 1 2 Manual UK 2 0 ...

Страница 21: ... 1P Insert the connector of the negative PCB into the box housing After setting up the negative cover screws release the connector Before securing the 4 screws on the PCB positive connect the two connectors of the positive and negative cards 1 3 2 Manual UK 2 0 ...

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