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408–4047

PRO–CRIMPER II Hand Tool Assembly 58546–1

5 of 5

Rev D

7. MAINTENANCE AND INSPECTION

7.1. Maintenance

Ensure that the tool and dies are clean by wiping
them with a clean, soft cloth. Remove any debris with
a clean, soft brush. Do not use objects that could
damage the tool. When not in use, keep handles
closed to prevent objects from becoming lodged in
the crimping dies, and store in a clean, dry area.

7.2. Visual Inspection

The die assembly should be inspected on a regular
basis to ensure that they have not become worn or
damaged. Inspect the crimping chambers for
flattened, chipped, worn, or broken areas. If damage
or abnormal wear is evident, the tool or dies must be
replaced. See Section 8, REPLACEMENT.

8. REPLACEMENT

Customer–replaceable parts are shown in Figure 1.
Available separately, PRO–CRIMPER II Repair Kit
679221–1 includes a replacement nut and a variety of
pins, rings, screws, and springs. If the dies are
damaged or worn excessively, they must be replaced.

Order the repair kit and replaceable parts through
your Tyco Electronics Representative, or call
1–800–526–5142, or send a facsimile of your
purchase order to 717–986–7605, or write to:

CUSTOMER SERVICE (38–35)
TYCO ELECTRONICS CORPORATION
PO BOX 3608
HARRISBURG, PA 17105–3608

For tool repair service, please contact a Tyco
Electronics Representative at 1–800–526–5136.

9. STANDARD SOLISTRAND TERMINALS

To crimp standard SOLISTRAND terminals and
parallel splices, refer to Instruction Sheet 408–8678.

10. REVISION SUMMARY

Revisions to this instruction sheet per
EC 0990–1181–03 include:

S

Updated document to corporate requirements

S

Added markings to dies in Figure 2

S

Changed wire size range from 22–16 to 22–18
in table in Figure 5

Содержание PRO-CRIMPER II

Страница 1: ...ication Tyco Electronics offers a variety of tools to satisfy your performance requirements For additional information contact the Tooling Assistance Center at 1 800 722 1111 Front of Tool Die Assembly Moving Jaw Ratchet Adjustment Wheel Moving Handle Stationary Handle PRO CRIMPER II Hand Tool Frame 354940 1 See Instruction Sheet 408 9930 Pivot Pin Back of Tool Wire Side Stationary Jaw Y WIRE DIE ...

Страница 2: ... ratchet releases remove the two die retaining screws and slide the dies out of the tool jaws 4 CRIMPING PROCEDURE Before using the tool the crimping chambers and tool ratchet should be inspected as specified in Section 5 CRIMP HEIGHT INSPECTION and Section 6 SHUT HEIGHT ADJUSTMENT Refer to Figure 1 and select wire of the specified size and insulation diameter Strip the wire to the length indicate...

Страница 3: ...4 Check the crimp height as described in Section 5 If necessary adjust the shut height as described in Section 6 Damaged splices may not be used If a damaged splice is evident it must be replaced with a new one Figure 4 1 3 2 4 Inspection Hole 3 2 4 1 3 Crimp is centered on wire barrel It is acceptable for crimp to be slightly off center but NOT OFF THE END of the wire barrel Wire size being used ...

Страница 4: ... Must Pass Completely Through Crimping Chamber The GO element must pass completely through the crimping chamber See Figure 5 4 Align the NO GO element and try to insert it straight into the same crimping chamber The NO GO element may start entry but must not pass completely through the crimping chamber See Figure 5 If the crimping chamber conforms to the gage inspection the tool is considered dime...

Страница 5: ...ts are shown in Figure 1 Available separately PRO CRIMPER II Repair Kit 679221 1 includes a replacement nut and a variety of pins rings screws and springs If the dies are damaged or worn excessively they must be replaced Order the repair kit and replaceable parts through your Tyco Electronics Representative or call 1 800 526 5142 or send a facsimile of your purchase order to 717 986 7605 or write ...

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