
408–9767
Modular Plug Hand Tool (Premium Grade) 231652–[ ]
Rev H
2 of 7
3. CABLE PREPARATION
Refer to Figure 3, and select the appropriate cable
and die set for the modular plug being used. Then
proceed as follows:
3.1. Unshielded Flat Oval Cable
(Figure 4)
1. Insert cable squarely into CUT slot in tool cable
cutter. Squeeze handles until ratchet releases.
2. Insert trimmed cable into STRIP slot in tool flat
oval cable stripper until cable butts against die
cable stop.
3. Close handles to last ratchet stop, but DO NOT
release them. Pull cable straight out of tool. Then
release tool handles.
DO NOT squeeze handles together while pulling
cable out. Rather, with handles closed (but not
released) grip head of tool in one hand and cable
in the other; then pull cable straight out of tool.
4. Check cable strip length as shown in Figure 4.
3.2. Shielded Flat Oval Cable and Round Cable
Prepare the cable according to Application
Specification 114–6016.
3.3. High Performance Cable
Prepare the cable according to Application
Specification 114–6053.
DO NOT cut or remove insulation from individual
conductors. This may result in shorted or open
terminations within the terminated assembly.
MODULAR PLUG
CABLE
D
DIE SET
CO OR CO E O
POSITION
TYPE
D
PART NUMBER
TYPE
STYLE
E E
COLOR CODE DOT
2
Line
5–641333–2
Stranded
Flat Oval
Blue
4
Handset
5–556200–2
Solid
O
G
4
Handset
5–641334–2
Stranded
Flat Oval
Green
4
Line
5–641335–2
Stranded
O
Blue (Small Conductor)
5–557965–2
Solid
Flat Oval
Blue
Line
5–569032–2
Solid
Round
Line
5–641337–2
Stranded
O
Blue
Blue (Small Conductor)
5–557970–2
Solid
Flat Oval
6
Offset Latch
5–555236–2
Solid
Flat Oval
Orange
Long Body
5–555426–2
Solid
Flat Oval
V
Long Body
5–555177–2
Stranded
Round
Violet
Long Body (Shielded)
5–555174–2
Stranded
Flat Oval
Line
5–554169–2
Stranded
Round
Line
5–554720–2
Solid
O
Line
5–554739–2
Stranded
Flat Oval
Line
5–557315–2
Solid
Round
8
Blue (Small Conductor)
5–557972–2
Solid
O
Black
Keyed
5–554743–2
Stranded
Flat Oval
Keyed
5–555417–2
Solid
Shielded
5–569532–2
Stranded
Round
Line
5–558530–2
Stranded
W
8
Line
5–569278–2
Solid
W
(High Performance)
Shielded
5–569550–2
Solid
Round
White
Shielded
5–569552–2
Stranded
D
Standard modular plugs are designed to be used with cable having an outside diameter of 0.89 to 0.99 [.035 to .039].
Use blue (small conductor) modular plugs with cable having an outside diameter of 0.74 to 0.86 [.029 to .034].
Figure 3
NOTE
CAUTION