411-3236
Hand Crimping Tool 90035-3
Rev A
4 of 5
Tyco Electronics Corporation
Jaw Closure
Configuration
50.8 [2.00]
Min Typ
Suggested Plug Gage Design Ċ Wire Barrel Crimp Section
A
B
(NO-GO)
B
(GO)
4A
TOOL
JAWCLOSURE{ DIAMETER A
GAGE ELEMENT{{ DIAMETER B
TOOL
GO
NO-GO
GO
NO-GO
90035-3
2.350 [.0925]
2.477 [.0975]
2.350-2.357
[.0925-.0928]
2.474-2.477
[.0974-.0975]
Suggested Plug Gage Design Ċ Insulation Barrel Crimp Section
G (NO-GO)
W (Max)
GO
NO
GO
6.35 [.250] Typ
Jaw Closure
Configuration
G (GO)
F
4B
TOOL
JAWCLOSURE{ DIMENSION F
(Adjustment Pins in Position 1)
GAGE ELEMENT{{ DIMENSION G
DIMENSION
W(Width)
GO
NO-GO
GO
NO-GO
W(Width)
90035-3
0.762 [.0300]
1.27 [.0500]
0.762-0.77
[.0300-.0303]
1.267-1.27
[.0499-.0500]
3.05 [.120]
{ Jaw closure dimensions apply when wire or insulation barrel jaws are bottomed, but not under pressure.
{{ Material: Tool Steel
Figure 4
Figure 5
GO Element Must Pass
Completely Through Jaw Closure
NO-GO Element May Enter
Partially, But Must Not Pass
Completely Through Jaw Closure
Inspection of Wire Barrel Crimp Section
Inspection of Insulation Barrel Crimp Section
Jaws Bottomed But
Not Under Pressure
Insulation Crimp
Adjustment Pins in
Position 1 (Ref)
Wire Barrel
Crimp Section of
Crimping Chamber
Insulation Barrel
Crimp Section of
Crimping Chamber