408-1261
HHHT 59239-4, 59239-8, 59287-2, and 525692
5 of 9
Rev F
Tyco Electronics Corporation
Figure 7
ACCEPT
REJECT
Insulation barrel is in firm contact with wire insulation.
Correct color code, dot code, and tool combination.
Wire size is within wire range stamped under
terminal tongue or on center of splice.
Crimp centered on wire barrel.
End of conductor is flush with, or extends beyond, end
of terminal wire barrel.
End of conductor against wire stop of splice, or at least
flush with, or extended slightly beyond wire barrel.
Wire insulation does not enter wire barrel.
No nicked or missing conductor strands.
Wire insulation extruded (insulation crimp too tight on
PIDG terminals and splices).
Wrong dot code and color code combination.
Wire size is not within wire range stamped on terminal
tongue or splice.
Crimp not centered on wire barrel (terminal was not
against locator).
End of conductor is not flush with, or extending
beyond, end of wire barrel (check wire strip length).
Excessive flash or extruded insulation (wrong tool,
terminal, or splice combination; or dies are damaged).
Wire insulation entered wire barrel.
Nicked or missing conductor strands.
PIDG Terminal and
PLASTI-GRIP Terminal
PIDG Butt Splice
A Dot Code (1 Dot) Must Appear on
All Crimped Products
Wire Range
Stamped Here
Wire Range
Stamped Here
3
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
4
5
4
5
8
2
6
1
3
5
8
7
8
6
1
5
2
5
8
7
6
4
6
1
2
