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408- 1536

Hand Crimping Tools 46073 and 46074

Rev

H

4

of 5

Tyco Electronics Corporation

NO--GO

Diameter

GO

Diameter

Suggested Plug Gage Design for

Wire Barrel Section

50.8 mm [2.00 in.] Min Typ

Die Closure

Configuration

TOOL

GAGE ELEMENT DIAMETER (mm [in.])

TOOL

GO

NO--GO

46073

2.464--2.471

[.0970--.0973]

2.614--2.616

[.1029--.1030]

46074

3.000--3.005

[.1180--.1183]

3.147--3.150

[.1239--.1240]

NO--GO

Diameter

GO

Diameter

Suggested Plug Gage Design for

Insulation Barrel (Ring) Section

50.8 mm [2.00 in.] Min Typ

Die Closure

Configuration

For Tool 46073

GAGE ELEMENT DIAMETER (mm [in.])

GO

NO--GO

3.150--3.157 [.1240--.1243]

3.325--3.327 [.1309--.1310]

NO--GO

Diameter

GO

Diameter

Suggested Plug Gage Design for

Insulation Barrel (Ring) Section

25.4 mm [1.00 in.]

Min Typ

Die Closure

Configuration

For Tool 46074

“W”

“R”

GAGE ELEMENT DIAMETER

(mm [in.])

W (Width)

Max (mm

R (Radius)

Max (mm

GO

NO--GO

Max (mm

[in.])

Max (mm

[in.])

3.480--3.487

[.1370--.1373]

3.655--3.658

[.1439--.1440]

3.15 [.124] 1.57 [.062]

Figure 5

Figure 6

“GO” Element Must Pass

Completely Through

Crimping Chamber

“NO--GO” Element May

Enter Partially, But Must

Not Pass Completely

Through Crimping

Chamber

Inspection of

Wire Barrel Section

Dies Bottomed But

Not Under Pressure

Gage for

Tool 46073

Flats on Gage Parallel

to Die Movement

Inspection of Insulation

Barrel (Ring) Section

Gage for

Tool 46074

B. CERTI- CRIMP Ratchet Inspection

The CERTI--CRIMP tool ratchet on these hand tools

should be checked to ensure that the ratchet does not

release prematurely, allowing the dies to open before

they have fully bottomed. Obtain a 0.025--mm

[.001--in.] shim that is suitable for checking the

clearance between the bottoming surfaces of the

dies. Proceed as follows:

1. Refer to Figure 2, and select a splice and

maximum

size wire for the tool.

2. Position the splice and wire between the dies,

as described in Section 3, CRIMPING

PROCEDURE.
3. Hold the wire in place and squeeze the handles

until the ratchet releases. Hold the handles in this

position, maintaining just enough tension to keep

the dies closed.
4. Check the clearance between the bottoming

surfaces of the dies. If the clearance is 0.025 mm

[.001 in.] or less, the ratchet is satisfactory. If

clearance exceeds 0.025 mm [.001 in.], the ratchet

is out of adjustment and must be repaired. See

Section 5, REPLACEMENT AND REPAIR.

Содержание 46073

Страница 1: ...y units in brackets Figures are not drawn to scale Reasons for reissue of this instruction sheet are provided in Section 6 REVISION SUMMARY 2 DESCRIPTION Figure 1 The hand tools are designed with two indenter crimper dies two anvil stationary dies a locator and a CERTI CRIMP tool ratchet When closed the dies form one crimping chamber The ratchet assures full crimping of the splice Once engaged the...

Страница 2: ...r Splice Bottomed in Locator Splice Window Indents Aligned with Locator Crimping Splice 6 Align splice window indents with tool locator and push splice into locator until splice bottoms See Figure 3 7 Hold wire in place and squeeze tool handles together until the CERTI CRIMP ratchet releases Allow tool handles to open FULLY Crimped splice may be removed 8 To crimp other half of splice position unc...

Страница 3: ...l characteristics of an application 4 3 Periodic Inspection 1 Hand tool should be immersed handles partially closed in a reliable commercial degreasing compound to remove accumulated dirt grease and foreign matter 2 Close tool handles until ratchet releases and then allow them to open freely If they do not open quickly and fully the spring is defective and must be replaced See Section 5 REPLACEMEN...

Страница 4: ...artially But Must Not Pass Completely Through Crimping Chamber Inspection of Wire Barrel Section Dies Bottomed But Not Under Pressure Gage for Tool 46073 Flats on Gage Parallel to Die Movement Inspection of Insulation Barrel Ring Section Gage for Tool 46074 B CERTI CRIMP Ratchet Inspection The CERTI CRIMP tool ratchet on these hand tools should be checked to ensure that the ratchet does not releas...

Страница 5: ...a facsimile of your purchase order to 717 986 7605 or write to CUSTOMER SERVICE 038 035 TYCO ELECTRONICS CORPORATION PO BOX 3608 HARRISBURG PA 17105 3608 For customer repair service please contact a Tyco Electronics representative at 1 800 526 5136 6 REVISION SUMMARY Since the previous release of this instruction sheet the TE logo has been applied 76 2 mm 3 00 in Closed 22 22 mm 875 in 279 4 mm 11...

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