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408-10050

6

 of 6

Rev 

C

Figure 7

Figure 8

Dies Bottomed but

Not Under Presssure

“GO” Element Must Pass

Completely Through the

Die Closure

“NO-GO” Element May 

Enter Partially, But Must 

NOT Pass Completely 

Through the Die Closure

DIES

DIE CLOSURE DIM. “A”

GAGE ELEMENT DIM. “B”

DIM.

“C”

RADIUS

“R”

NEST

INDENTER

GO

NO-GO

GO

NO-GO

1901001-1

1901002-2

2.54

[.1000]

2.692

[.1060]

2.54 - 2.692

[.1000 - .1003]

2.689 - 2.692

[.1059 - .1060]

2.92

[.312]

3.18

[.1225]

1901000-1

1901002-1

3.911

[.1540]

4.1115

[.1620]

3.911 - 3.919

[.1540 - .1543]

4.112 - 4.115

[.1619 - .1620]

11.09

[.437]

4.34

[.171]

1901000-2

1901002-1

4.699

[.1850]

4.902

[.1930]

4.699 - 4.706

[.1850 - .1853]

4.899 - 4.902

[.1929 - .1930]

11.09

[.437]

5.54

1901000-3

1901002-1

5.410

[.2130]

5.613

[.2210]

5.410 - 5.418

[.2130 - .2133]

5.610 -5.613

[.2209 - .2210]

11.09

[.437]

6.35

[.250]

Содержание 408-10050

Страница 1: ...ctions and all applicable references before inserting any die assemblies and crimping any terminals See Figure 2 Dimensions on this document are in metric units with U S customary units in brackets Figures and illustrations are for reference only and are not drawn to scale 2 DESCRIPTION Figure 1 Each die assembly consists of a nest and an indenter ordered separately which are retained in the crimp...

Страница 2: ... 771 26 653 33 100 52 600 34323 BS 1901000 2 1901002 1 34 35 2 26 653 42 411 52 600 83 700 35187 PS 1901000 3 1901002 1 Also used for STRAO THERM Heat Resistant Uninsulated Terminals RTT Ring Tongue Terminals BS Butt Splice PS Parallel Splice CAUTION NOMINALWIRE SIZE mm2 CIRCULAR MILL AREA STRIP LENGTHS mm In mm2 AWG RING TONGUE TERMINALS BUTT SPLICES PARALLEL SPLICES MIN MAX MIN MAX MIN MAX 7 8 8...

Страница 3: ... splice in place Do NOT deform terminal or splice wire barrel 6 IInsert stripped wire into terminal or parallel splice until end of conductor is flush with or extended slightly beyond end of wire barrel 7 Insert stripped wire into butt splice until end of conductor butts against splice wire stop 8 Activate the tool to complete the crimp If the terminal or splice sticks in the die after crimping gr...

Страница 4: ...ent lost time when replacement of parts is necessary 5 1 Crimp Inspection Figure 5 The accompanying procedure is included as an aid to the tool operator ONLY It is not intended to serve as a quality control procedure for qualifying finished crimps on SOLISTRAND Terminals or Splices Inspect crimped terminals or splices by checking the features described in Figure 5 Use only terminals or splices tha...

Страница 5: ...es for wear Inspect the crimp area for flattened chipped cracked worn or broken areas If damage is evident the die must be replaced B Gaging the Crimping Chamber Figure 7 and Figure 8 The inspection requires the use of a plug gage conforming to the dimensions in Figure 8 Tyco Electronics does not manufacture or market these gages Proceed as follows 1 Mate the dies until it is evident that they hav...

Страница 6: ...B DIM C RADIUS R NEST INDENTER GO NO GO GO NO GO 1901001 1 1901002 2 2 54 1000 2 692 1060 2 54 2 692 1000 1003 2 689 2 692 1059 1060 2 92 312 3 18 1225 1901000 1 1901002 1 3 911 1540 4 1115 1620 3 911 3 919 1540 1543 4 112 4 115 1619 1620 11 09 437 4 34 171 1901000 2 1901002 1 4 699 1850 4 902 1930 4 699 4 706 1850 1853 4 899 4 902 1929 1930 11 09 437 5 54 1901000 3 1901002 1 5 410 2130 5 613 2210...

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