Tyco Electronics 169485 Скачать руководство пользователя страница 1

Instruction Sheet

408-1559

LOC B

1 of 10

E2007 Tyco Electronics Corporation, Harrisburg, PA

All International Rights Reserved

TE logo and Tyco Electronics are trademarks.

*Trademark. Other products, logos, and company names used are the property of their respective owners.

TOOLING ASSISTANCE CENTER 1-800-722-1111

PRODUCT INFORMATION 1-800-522-6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.tycoelectronics.com

19 JUN 07 Rev P

Hand CrimpingTools

PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume

applications. A wide selection of powered application equipment for extended-use, production operations is available.

Figure 1

HAND CRIMPING TOOL PART NUMBERS

46121

47304

47386

47386-5

47387

47907-1

48518-2

69151-1

69454

169485

Wire Size Range

Stamped Here

Insulation Crimp Adjustment

Pins in No. 3 Position

Color Code for

Sealed Splices

Color Code for PIDG* and

PLASTI-GRIP* Products

CERTI-CRIMP* Hand

Crimping Tool Ratchet

Control

1. INTRODUCTION

This instruction sheet covers the Hand Crimping Tools
listed in Figure 1, which are used to crimp the
terminal types listed in Figure 2.

Dimensions on this sheet are in millimeters

[with inch-equivalent dimensions in brackets].

Figures and illustrations are for identification only

and are not drawn to scale.

Reasons for reissue are provided in Section 9,
REVISION SUMMARY.

2. DESCRIPTION

(Figure 1)

The handles and label (if applicable) of the crimping
tools are color–coded to match the color coding of the

connectors to be applied, as listed in Figure 3. The
crimping tools may show more than one color code.
Check Figure 3 to be sure that the correct tool/
connector combination is being used.

For example, tool 47386 can be used to apply PIDG
terminals and splices with a yellow color code, as well
as spare wire caps with a red color code.

Figure 3 lists the number of dots (or rib) that appear
embossed on a crimped item when the connector is
crimped in the correct tooling.

The CERTI–CRIMP hand crimping tool ratchet control
ensures full crimping of terminals and splices. Once
engaged, the ratchet will not release until the tool
handles have been FULLY closed.

NOTE

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Содержание 169485

Страница 1: ...IDG and PLASTI GRIP Products CERTI CRIMP Hand Crimping Tool Ratchet Control 1 INTRODUCTION This instruction sheet covers the Hand Crimping Tools listed in Figure 1 which are used to crimp the terminal...

Страница 2: ...to the terminal or splice as shown in Figure 4 or Figure 5 Do NOT allow wire insulation to enter the terminal or splice wire barrel 6 Complete the crimp by closing the tool handles until the ratchet r...

Страница 3: ...ODE PRODUCT PRODUCT INSULATION COLOR CODE WIRE STRIP LENGTH TERMINALS SPLICES MIN MAX MIN MAX D D D PLASTI GRIP Terminal Spare Wire Cap PIDG Butt Splice PLASTI GRIP Butt Splice PIDG Type Terminals FAS...

Страница 4: ...BLUE STRIPES D TIGHT INSULATION SUPPORT FOR WIRES WITH THIN WALL INSULATION TOOL NUMBER AND DESCRIPTION WIRE RANGE AWG TOOL COLOR AND DOT CODE PRODUCT PRODUCT INSULATION COLOR CODE WIRE STRIP LENGTH 2...

Страница 5: ...ion Refer to Figure 1 or Figure 5 2 Place the terminal or splice into the crimping jaws as shown in Figure 4 or Figure 5 3 Insert the UNSTRIPPED wire into ONLY the insulation barrel refer to Figure 4...

Страница 6: ...d on wire barrel 10 Splice insulation is in contact with wire insulation PIDG AND PLASTI GRIP Terminals PIDG Butt Splices PLASTI GRIP Butt Splice Spare Wire Caps 1 2 4 5 3 7 8 6 3 4 6 2 1 A Dot Code 1...

Страница 7: ...necessary refer to the parts list in Figure 11 3 Inspect crimping areas for pitted or chipped surfaces 4 Close the tool handles until the ratchet releases then allow handles to open freely If they do...

Страница 8: ...correct plug gage for each inspection If the crimping areas conform to the gage inspection the tool is considered dimensionally correct If the crimping areas do not conform to the inspection the tool...

Страница 9: ...D REPAIR If the tool conforms to these inspection procedures lubricate it with a THIN coat of any good SAE 20 motor oil and return it to service 8 REPLACEMENT AND REPAIR Replacement parts are listed i...

Страница 10: ...SCREW 3 306105 9 3 21016 4 9 305927 1 9 305927 1 9 305927 1 9 SUPPORT 39193 10 STOP 302765 11 HOUSING LOCATOR 302994 302994 302994 302994 12 SPRING 301201 301201 301201 301201 13 LOCATOR 3 304052 6 3...

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