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TSC Wiring Harness

The TSC wire harness has five wires requiring electrical connection and one wire for the status LED light.

The function of each of these wires is outlined in the table below:

The 14 ga. wires of the TSC wiring harness are approximately 12 inches long to allow for flexibility when
mounting the unit. Extensions will be required to connect the unit to the trailer's electrical wiring.  When
making connections to the trailer's wiring harness, the desired termination is a solder joint.  If the
connection is not soldered, use the appropriate size and type of "crimp-type" weather sealed heat-shrink
connectors, using the manufacturer’s recommended crimping tools in accordance with their crimping
instructions.  Once the 14 ga. wires are connected, route the Status Light wire to a location on the front

of the trailer and mount the Status Light Module onto a flat surface using self-tapping screws.  Select a

location that makes it easy to see the Status Light when looking at the front of the trailer.  

Taking shortcuts when connecting any wires on your trailer only increases the likelihood that some part
of your electrical system will fail.  Make sure your splice connections are durable and sealed against
exposure to water and corrosive elements. One loose wire connection can disable your entire trailer
brake system.

When adding extension wires to the TSC wiring harness, you must use the correct gauge wire.
These gauge sizes are outlined in the table above.

      TSC

Wires

Trailer Wire Function

Wire Gauge

Required

Purple Wire

Left (driver's) side electric brake
output (all driver's side brakes)

14 Ga. Minimum

Pink Wire

Right (curb) side electric brake
output (all curb side brakes)

14 Ga. Minimum

White Wire 

Trailer battery/frame ground point

14 Ga. Minimum

Blue Wire

Electric brake controller signal from
tow vehicle

14 Ga. Minimum

Black Wire

12VDC from tow vehicle trailer
harness

14 Ga. Minimum

Failure to use the correct gauge wire may result in poor braking performance or
brake failure.  Improper wire gauge may also result in significant damage to your
trailer or its components, cause a fire, which may result in serious or fatal injury
and/or property damage.  Undersized wire will prevent electrical circuit protection
devices such as fuses or circuit breakers from functioning properly.  Undersized
wire may melt or burn before these safety devices can be activated.

!

Page 7

Section Two: TSC Wiring, continued

Warning!

Black Wire

10 foot wire with a two pin connector

on the end that plugs into the LED

status light

included in kit

Содержание TSC-1000

Страница 1: ...nction Purple Left driver s side electric brakes output Pink Right curb side electric brakes output White Trailer battery frame ground point Blue Electric brake controller signal from tow vehicle Black 12VDC from tow vehicle trailer harness Vernon Hills IL 60061 800 968 8766 www tusonrvbrakes com Warning Read and follow all directions in the Installation Instructions to ensure the unit operates pr...

Страница 2: ... crossmember as long as the correct side is in the UP direction as indicated on the label The trailing edge is preferred since it provides the best protection from road debris The TSC must be securely fastened onto a vertical surface of a steel trailer frame member to operate correctly It must not be fastened to any other trailer surface that flexes or moves from wind such as plastic covers or pla...

Страница 3: ...Driver s Side Electric Brake Right Rear Curb Side Electric Brake Right Front Curb Side Electric Brake Mount on trailer frame crossmember approx 1 to10 feet behind hitch ball Trailer Centerline TSC mounted with the correct side in the UP direction TSC Center on Vertical Frame Surface on Trailer Centerline Edge Parallel with Axle Beams 1 Tuson Sway Control ...

Страница 4: ...er for the TSC to function properly Section Two TSC Wiring Full Size 12V Trailer Battery Break Aw ay Sw itch Frame Ground Left Front Driver s Side Electric Brake Left Rear Driver s Side Electric Brake Right Rear Curb Side Electric Brake Right Front Curb Side Electric Brake Must Use Full Size Trailer Battery 2 Tuson Sway Control Full Size 12V Trailer Battery Break Aw ay Sw itch Frame Ground Left Fr...

Страница 5: ...s to the cold wire from the breakaway switch as shown in the wiring diagram Page 4 Section Two TSC Wiring continued Full Size 12V Trailer Battery Break Aw ay Sw itch Frame Ground Left Front Driver s Side Electric Brake Left Rear Driver s Side Electric Brake Right Rear Curb Side Electric Brake Right Front Curb Side Electric Brake 12 Volt Connections 4 Tuson Sway Control Break Away Switch Hot Wire F...

Страница 6: ...tric brakes with a 14 gauge min wire The TSC pink wire must be connected to the right curb side electric brakes Failure to properly connect these wires will prevent the TSC from controlling trailer sway Page 5 Section Two TSC Wiring continued Full Size 12V Trailer Battery Break Aw ay Sw itch Frame Ground Left Front Driver s Side Electric Brake Left Rear Driver s Side Electric Brake Right Rear Curb...

Страница 7: ...hts Running Lights Running Lights Running Lights Left Turn Stop Light Right Turn Stop Light Left Front Driver s Side Electric Brake Left Rear Driver s Side Electric Brake Right Rear Curb Side Electric Brake Right Front Curb Side Electric Brake Wiring Diagram Bumper Pull Trailer Electric Drum Brakes with Tuson Sway Control Full Size 12V Trailer Battery FRAME GROUND wires not shown BREAKAWAY SWITCH ...

Страница 8: ...splice connections are durable and sealed against exposure to water and corrosive elements One loose wire connection can disable your entire trailer brake system When adding extension wires to the TSC wiring harness you must use the correct gauge wire These gauge sizes are outlined in the table above TSC Wires Trailer Wire Function Wire Gauge Required Purple Wire Left driver s side electric brake ...

Страница 9: ... trailer brake Do not perform this test up front near the TSC since that will not verify correct wiring back at the brakes 7 Refer to Figure 2 on page 9 to verify correct wiring on the right side of the trailer After the trailer passes the right side test reconnect the right side brake as normal NOTE It is very important that the wire test connection is made back near the right side trailer brake ...

Страница 10: ...wire at ONE brake location and verify the status LED flashes RED 3 times LEFT Side Brake Wires PURPLE Brake Control WHITE Ground 4 RED Flashes TSC Status Light Module Status Light Cable Temporarily connect the Pink and White wire at ONE brake location and verify the status LED flashes RED 4 times RIGHT Side Brake Wires PINK Brake Control WHITE Ground FIGURE 2 ...

Страница 11: ...ght when not on rough terrain No light Unit in sleep mode Activate manual override on the brake controller to wake up unit No light No power after wake up from brake controller Verify the unit has good quality power ground and brake controller wire connections Check for any blown fuses on the truck and trailer No light Over voltage over 20 volts Check that power source is not exceeding 20 volts co...

Страница 12: ...elements of the swaying condition and uses this information to predict how the event will proceed without any driver intervention It uses this data to get ahead of the event by applying the brakes on the correct side of the trailer in a timely manner with the proper braking level for the required duration This quickly dampens and brings the trailer sway under control Tuson Sway Control is based on...

Страница 13: ...to be defective will be returned at senders expense This Warranty shall not include any products which have been improperly installed installed contrary to installation instructions provided with the product altered tampered with or changed in any way or utilized in a manner not approved by Tuson This Warranty shall not extend to any defects arising from abuse misuse accident improper wiring or ne...

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