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CABLE INSTALLATION 

 

To install the cable wedge anchor, first consult the wire rope 
manufacturer for recommendations on how to prepare the end of 
the wire rope. Thread the prepared end of wire rope through the 
smaller side of the opening of the cable drum wedge pocket. Pull 
through enough cable to loop it back around and insert the end 
back into the wedge pocket to about 3/4 depth. Install the wedge 
in the loop then pull the slack out of the loop with the working 
line. The wedge will slip into the pocket and secure the wire rope 
into the drum. 
 
To install the u-bolt clamp style of anchor, first prepare the end of 
the cable as recommended by the wire rope manufacturer. Pass 
the wire rope through the u-bolt so that the end extends 
approximately 2x the diameter of the cable. Tighten the clamp 
evenly until the wire rope begins to deform slightly under the u-
bolt and the cable is held securely. 
 

WARNING: CABLE ANCHORS ON TULSA WINCHES ARE 
NOT DESIGNED TO HOLD THE RATED LOAD OF THE 
WINCH. YOU MUST KEEP AT LEAST 5 WRAPS OF CABLE 
ON THE DRUM TO INSURE THAT THE CABLE DOESN’T 
COME LOOSE. 
 

Use extreme care when first spooling cable onto the winch. Do 
NOT run the winch at high speeds when performing this 
operation. Make sure that the cable is unrolled in a line (to 
prevent kinks) and slowly inhaul the winch to install the cable. 

Содержание Rufnek Intelliguard 1200W

Страница 1: ...10 FOR PDF doc REV 1 Operating and Maintenance Manual Planetary Winch This manual MUST be kept with the winch at all times New winch operators MUST read and understand the contents fully Sel 0010 doc...

Страница 2: ...aps of cable on the drum to insure that the cable doesn t come loose Stay clear of suspended loads and of cable under tension A broken cable or dropped load can cause serious injury or death Make sure...

Страница 3: ...rge number of models we manufacture we are unable to show parts lists for every model in this booklet If you want or need parts lists please write Tulsa Winch 11135 S James Jenks OK 74037 Or call 918...

Страница 4: ...ad or any line under load A distance of 1 1 2 times the length of the cable should be maintained while the cable is under tension Failure to heed this warning may result in serious injury or death 5 M...

Страница 5: ...load is prevented from moving by the brake 3 During payout a brake valve is used to prevent the load from moving faster than desired This brake valve partially blocks the main line from the motor back...

Страница 6: ...rger loads and may in fact break easier than the proper size cable The use of smaller cable may overheat the winch due to increased running time with more cable The following chart shows the recommend...

Страница 7: ...ck body Never pull directly against the flange of the winch cable drum as this may cause the cable or the winch to break If you are using a front mounted winch for vehicle recovery use a snatch block...

Страница 8: ...u bolt clamp style of anchor first prepare the end of the cable as recommended by the wire rope manufacturer Pass the wire rope through the u bolt so that the end extends approximately 2x the diameter...

Страница 9: ...ned directly to the frame of a truck mounting brackets as shown below should be used All capscrews used to mount the winch should be Grade 8 or better and should be carefully tightened to the proper t...

Страница 10: ...onditions or widely varying temperature changes may dictate even more frequent servicing 3 Complete teardowns and component inspections Again severity and frequency of use will determine how often thi...

Страница 11: ...hydraulic system driving the winch should use only high quality hydraulic oils from reputable suppliers These oils should contain additives to prevent foaming and oxidation in the system All winch hyd...

Страница 12: ...ed but bypassed through the one way cam clutch When the load comes to a stop the cam clutch locks up and the load is prevented from slipping by the brake During payout a brake valve is used to prevent...

Страница 13: ...L Left R Right viewed from rear of truck Input Shaft Location F Front R Rear X Does not apply viewed from rear of truck Cable Spooling O Over Drum U Under Drum viewed from rear of truck Clutch Device...

Страница 14: ...Position L Left R Right viewed from rear of truck Cable Spooling O Over Drum U Under Drum viewed from rear of truck Motor Type 1 Single Speed Gear Motor 2 Two Speed Gear Motor 3 Single Speed Geroler M...

Страница 15: ...stamped on the housing or side plate Please take a few minutes to record these numbers for future use The assembly number will be required when ordering parts MODEL SERIAL NO ASSEMBLY NO TWG PO Box 1...

Страница 16: ...res of the unit which result in any manner from the operation of the machine or unit at vibration frequencies at or near the natural frequency vibration of the machine in such a way that damage may re...

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