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(1)

 

Foot Mount and Face Mount Types 

Hitting a sprocket or gear during installation may damage the output shaft bearing. For phase 

adjustments,  try  Tsubaki  Power-Locks.  Center  belt  and  chain  accurately,  and  make  sure  any 

overhang load does not exceed the rated value. 

a.

 

Foot Mount Type 

 

Installation  must  be  carried  out  on  a  level  surface  that  is  strong  enough  to  withstand 

vibrations.  Verify  that  the  reducer  mounting-surface  is  clean.  Then,  using  the  attached 

four bolts, secure the reducer to the installation surface. 

 

In the case of using a coupling, be sure to align the shafts accurately. Misalignments may 

cause loud noise and vibrations and may also reduce the lives of bearing, gear, and shaft. 

 

Chains and belts should also be centered accurately and pulled to appropriate tension so 

that excessive overhang load will not apply to the output shaft. 

b.

 

Face Mount Type 

 

Use the case tap holes to directly mount the reducer to your equipment. 

 

In the case of using a coupling, be sure to accurately align the shafts. Misalignments may 

cause loud noise and vibrations and may also reduce the lives of bearing, gear, and shaft. 

 

Chains and belts should also be centered accurately and pulled to appropriate tension so 

that excessive overhang load will not apply to the output shaft. 

 

(2)

 

Installing and Removing a Hollow Shaft 

a.

 

Mounting to Driven Shaft 

 

Grease the driven shaft and then insert into hollow shaft. 

 

When the shaft does not slide in smoothly, lightly tap with a soft hammer. Take caution so 

that you do not damage the casing and oil seal during this procedure. Using the below jigs 

may simplify the procedure. 

 

 

 

 

Use a parallel key (JIS B1301-1976). Using an angled key or that with a head will affect the 

shaft alignment and reduce equipment life or cause physical damage. 

 

 

Содержание GMTK L

Страница 1: ...To ensure safe operation this manual must be accessible to every user TSE 4 2019 07 08 TSUBAKI TERVO REDUCER for SERVO MOTOR Thank you for purchasing Tsubaki s TERVO Reducer This is a high quality sop...

Страница 2: ...n to Clamp Type Input Hollow Shaft 4 Installation 4 1 Ambient Conditions 4 2 General Installation 4 4 Connecting to Equipment 5 Lubrication 5 1 GMTK and HMTK 5 2 TMMK SW J MK and EW J MK 6 Precautions...

Страница 3: ...th or serious injury may result from misusing the product without following the instructions under this label CCC CAUTION Minor to moderate injury and damage to the product may result from misusing th...

Страница 4: ...ul the reducer for it requires specific skills Transportation Never stand under the product when it is lifted for transportation Otherwise the product may fall and cause major accidents resulting in d...

Страница 5: ...fastened After the reducer is installed to another equipment however do not lift the entire system using these rings Otherwise injuries and equipment damage may result from defected lifting rings Be...

Страница 6: ...result in damaged reducer or equipment The surface temperature of the reducer increases considerably during operation Do not touch the reducer so as to prevent burn injuries Stop operation immediately...

Страница 7: ...gly in place 1 2 Contacting TSUBAKIMOTO CHAIN When you are reporting an incorrect model number or gear ratio on the nameplate or if you are ordering replacement parts or another product contact your d...

Страница 8: ...SW J MK EW J MK Mounting Code Already registered the code on motor manufacturer model etc Option With POWER LOCK SW J MK With POWER LOCK Taper Bushing Note shows Shaft Diameter 2 Transportation WARNI...

Страница 9: ...mage to the bearings or produce a loud noise Be sure to tighten the bolts upon confirming that the motor is correctly installed 3 1 Keyed Motor Shafts Sleeve Coupling Type 1 Install the reducer so tha...

Страница 10: ...ngle 5 After the key has been snugly fitted into the keyway grooves secure the reducer onto the motor flange by tightening appropriate bolts to their applicable tightening torque 6 Using a torque wren...

Страница 11: ...K63 EWJMK63 SWJMK70 M4 M4 M6 M6 EWJMK70 M4 M6 M6 SWMK80 EWMK80 M6 M6 SWMK100 EWMK100 M6 Table 3 2 2 SW J MK EW J MK TMMK Clamp Set Bolt Tightening Torque Clamp Set Bolt Size Tightening Torque 3 1 9N m...

Страница 12: ...he torque is too small the entire unit assembly may loosen due to the shocks experienced from repeated starting and stopping Screw Size Hexagonal Bolt Hexagonal Head Cap Screw N m Reference kgf m m Re...

Страница 13: ...o that excessive overhang load will not apply to the output shaft b Face Mount Type Use the case tap holes to directly mount the reducer to your equipment In the case of using a coupling be sure to ac...

Страница 14: ...3 Mounting to Driven Shaft Be sure to mount the reducer to driven shaft 1 Mounting Methods...

Страница 15: ...ogether Do not fix the torque arm with a rotation prevention bolt 5 emoving from a Driven Shaft Remove driven shaft from hollow shaft without applying too much force between the casing and the hollow...

Страница 16: ...y 3 Greasing Intervals In most cases additional greasing is not required However replacing the grease after 20 000 hours of operation will further extend the reducer life 5 2 TMK SW J MK and EW J MK 1...

Страница 17: ...s of operation If oil performance decreases change in viscosity color etc shorten the intervals as needed 4 Operation Temperature After the first 2 3 days of operation the unit will normally under go...

Страница 18: ...ndle troubles according to the instruction manual Be sure to stop the operation and do not resume until the cause of the trouble has been identified Repair disassembly and assembly must be carried out...

Страница 19: ...ons 8 1 Storage Space Store in clean and dry space Do not store outdoors where humidity dust and corrosive gas may be present Also do not expose the unit to extreme temperature fluctuations 8 2 Storag...

Страница 20: ...nspect Action Motor does not run under unloaded condition Gear shaft and bearing Carry out professional inspection Motor does not run when the unit is loaded Wear of gear Carry out professional inspec...

Страница 21: ...y failing to follow the instruction manual 2 Insufficient maintenance or improper operation by the Buyer 3 Incorrect installation of Goods into other equipment or machine 4 Any modifications or altera...

Страница 22: ......

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